FAO ANIMAL PRODUCTION AND HEALTH PAPER   93

Utilization of renewable energy sources and energy-saving echnologies by small-scale milk plants and collection centres
TABLE OF CONTENTS

by
G. Riva
Institute of Agricultural Engineering
University of Milan, Italy

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M-05
ISBN 92-5-103102-9


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FOREWORD

This publication of the Meat and Dairy Service of the Animal Production and Health Division was prepared with the active cooperation of the Research and Technology Development Division. It gives the theoretical background to the use of renewable sources of energy in the collection, storage and processing of milk and outlines some applications. It is hoped that future publications will develop and refine these applications to facilitate smallholder dairy development.

Acknowledgemts: The author would like to thank Gustavo Best for his comments on this report and Sharon Krenger for revising the text.

FOOD AND AGRICULTURE ORGANIZATION OF THE UNITED NATIONS
Rome, © FAO 1992


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TABLE OF CONTENTS

1. INTRODUCTION

2. ENERGY AND ASPECTS CONCERNING THE USE OF RENEWABLE SOURCES

2.1 Basic Concepts
2.2 Existing Plants: Criteria for Action
2.3 Selection of the Most Suitable Sources and Energy Plants

3. ENERGY REQUIREMENTS IN MILK PROCESSING

3.1 Introduction
3.2 Energy Requirements

3.2.1 Milk Collection
3.2.2 Milk Processing
3.2.3 Observations

3.3 Comments on Renewable Sources in Relation to Their Use in Milk Treatment and Processing Centers

4. RENEWABLE SOURCES: CHARACTERISTICS AND AVAILABILITY

4.1 Introduction and Definitions
4.2 Solar Energy

4.2.1 Basic Characteristics
4.2.2 Measurement and Evaluation Methods
4.2.3 Availability

4.3 Wind Energy

4.3.1 Basic Characteristics
4.3.2 Measurement and Evaluation Methods
4.3.3 Availability

4.4 Hydro Energy

4.4.1 Basic Characteristics
4.4.2 Measurement and Evaluation Methods
4.4.3 Availability

4.5 Geothermal Energy

4.5.1 Basic Characteristics
4.5.2 Measurement and Evaluation Methods
4.5.3 Availability and Methods for Utilization

4.6 Biomass

4.6.1 Basic Characteristics
4.6.2 Measurement and Evaluation Methods
4.6.3 Availability

5. ENERGY CONVERSION PROCESSES AND RELATED TECHNOLOGIES

5.1 Introduction
5.2 Combustion
5.3 Gasification
5.4 Anaerobic Fermentation

6. TECHNOLOGIES FOR FINAL ENERGY CONVERSION

6.1 Introduction
6.2 Final Product: Thermal Energy

6.2.1 Combustion Systems
6.2.2 Solar Collectors
6.2.3 Heat Pumps (Refrigerating Machines)
6.2.4 Wind- and Water-Powered Machines
6.2.5 Heat Exchangers

6.3 Final Product: Electric Energy

6.3.1 Internal Combustion Engines Combined with Generators
6.3.2 External Combustion Engines Combined with Generators
6.3.3 Hydraulic Engines Combined with Generators
6.3.4 Photovoltaic Flat-Plate Collectors
6.3.5 Wind Generators

6.4 Combined Production of Electric and Thermal Energy: Cogenerators

7. ECONOMIC EVALUATION OF ENERGY PLANTS

7.1 Introduction
7.2 The Main Aspects of Energy Investments
7.3 Basis of the Method and Important Concepts
7.4 An Example Applying These Basic Concepts
7.5 Comments on the Basic Procedure
7.6 The Complete Method
7.7 Additional Information Provided by This Method
7.8 An Applicative Example
7.9 Application of the Method to Feasibility Studies
7.10 Application of the Method in the Study of Financial Subsidies

8. CASE STUDY

8.1 Introduction
8.2 Evaluation of Energy Consumption and Selection of Possible Energy Sources
8.3 Evaluation of Conversion Technologies
8.4 Initial Observations
8.5 Economic Analysis

9. CONCLUSIONS AND RECOMMENDATIONS

10. REFERENCES

APPENDIX 1: The Basic Characteristics of Energy

1. Main Definitions
2. Energy Sources and Forms
3. Energy Quality and Operative Flexibility
4. Energy Conversions and Their Efficiencies
5. Energy Features and Units of Measure

APPENDIX 2: Useful Formulas (Thermodynamics)

APPENDIX 3: Generators

APPENDIX 4: Renewable Liquid Fuels

APPENDIX 5: Storage of Electric Energy

LIST OF SUMMARY TABLES

Energy sources:

SOLAR RADIATION
WIND
HYDRO
GEOTHERMAL ENERGY
DRY BIOMASS
WET BIOMASS

Energy Conversion:

GASIFIERS
DIGESTERS

Thermal Energy Production:

BOILERS
SOLAR COLLECTORS
HEAT PUMPS
WIND TURBINES
HEAT EXCHANGERS (for thermal recovery and to reduce refrigeration requirements)
HEAT EXCHANGERS (for geothermal media)

Electric energy production:

GENERATOR-SETS FED BY GASIFICATION GAS
GENERATOR-SETS FED BY BIOGAS
GENERATOR-SETS FED BY ALCOHOL
GENERATORS-SETS FED BY VEGETABLE OILS
STEAM SETS FED BY VARIOUS FUELS
STIRLING-SETS FED BY VARIOUS FUELS
WATER WHEELS
WATER TURBINES
PV SYSTEMS
WIND TURBINES

Cogeneration:

GENERATOR-SETS (internal and external combustion engines)

LIST OF FIGURES

Figure 1: Thermal requirements versus daily quantity of milk processed in complete plants

Figure 2: Electric requirements versus daily quantity of milk processed in complete plants

Figure 3: Thermal requirements versus daily quantity of milk processed in simplified plants

Figure 4: Electric requirements versus daily quantity of milk processed in simplified plants

Figure 5: Profitability index Pi (ratio of NPV to the increase in the initial investment) versus the price Ps of the energy saved or replaced

Figure 6: Profitability index

Figure 7 Profitability index

Figure 8 Profitability index

Figure 9 Profitability index

Figure 10 Profitability index

LIST OF TABLES

Table 1: Specific energy requirement in milk collection and processing (from [49], modified)

Table 2: Specific energy requirement in modern milk processing plants (from [49], modified)

Table 3: Technical and economic data used in comparison of a manual, wood-fed boiler (proposed plant) and a standard Diesel fuel-fed boiler (reference plant; see text)

Table 4: Useful Financial Formulas

Table 5: List of Symbols Used in the Text