![]() |
Manual on Hatchery Production of Seabass
and Gilthead Seabream by Alessandro Moretti Mario Pedini Fernandez-Criado René Vetillart |
|
|
|
|
The designations employed and the presentation of material in this information product do not imply the expression of any opinion whatsoever on the part of the Food and Agriculture Organization of the United Nations concerning the legal or development status of any country, territory, city or area or of its authorities, or concerning the delimitation of its frontiers or boundaries. |
ISBN 92-5-105304-9
All rights reserved. Reproduction and dissemination of material in this information product for educational or other non-commercial purposes are authorized without any prior written permission from the copyright holders provided the source is fully acknowledged. Reproduction of material in this information product for resale or other commercial purposes is prohibited without written permission of the copyright holders. Applications for such permission should be addressed to the Chief, Publishing Management Service, Information Division, FAO, Viale delle Terme di Caracalla, 00100 Rome, Italy or by e-mail to copyright@fao.org
|
Moretti, A.; Pedini Fernandez-Criado, M.; Vetillart, R. ABSTRACT Seabass and gilthead seabream are the two marine fish species which have characterized the development of marine aquaculture in the Mediterranean basin over the last three decades. The substantial increase in production levels of these two species, initially of very high value, has been possible thanks to the progressive improvement of the technologies involved in the production of fry in hatcheries. As a result of this technological progress, more than one hundred hatcheries have been built in the Mediterranean basin, working on these and other similar species. At present the farmed production of these two species derived from hatchery produced fry is far greater than the supply coming from capture fisheries. The development of these techniques, based originally on Japanese hatchery techniques, has followed its own evolution and has resulted in what could be called a Mediterranean hatchery technology that is still evolving to provide higher quality animals and to reduce the costs of production. This is a dynamic sector but it has reached a level of maturity which merits the production of a manual for hatchery personnel that could be of interest in other parts of the world. The preparation of the manual has taken several years, and due to recent developments has led to substantial revisions of sections. The manual is not intended to be a final word in hatchery design and operation but rather a publication to document how the industry works. The authors have preferred to include proven procedures and designs rather than to orient this publication to research hatcheries that are not yet the standard of the sector. The manual has been divided in two volumes. The first one was finalized in 2000, and covered historical background, biology and life history of the two species, especially hatchery production procedures. This second volume is divided in four parts. In the first, it tries to cover the aspects related to hatchery design and construction, from site selection to hatchery layout, and description of the various sections of a commercial hatchery. The second part covers engineering aspects related to the calculation and design of seawater intakes, pumping stations, hydraulic circuits, and pumping systems. The third part deals with equipment in the hatcheries such as tanks, filters, water sterilizers, water aeration and oxygenation, temperature control, and auxiliary equipment. The last part covers financial aspects. This section, rather than explaining the way to calculate cash flows, tries to highlight aspects that managers and investors should consider when entering this business. Volume two also includes a series of technical annexes, and a glossary of scientific and technical terms used in the two volumes. |
© FAO 2005
PART 1
HATCHERY DESIGN AND CONSTRUCTION
1.1 CALCULATING THE SIZE OF A HATCHERY
1.2 SITE SELECTION CRITERIA
1.3 ENVIRONMENTAL FACTORS
1.4 INTEGRATION OF SOCIAL, ECONOMIC, LEGAL AND
TECHNICAL ASPECTS
1.5 EXISTING FACILITIES
1.6 HATCHERY LAYOUT
1.7 BROODSTOCK UNIT
Calculating the size of the stocking facilities
Outdoor facilities
Indoor facilities
Spawning tanks
Water circuit
Lights
Aeration system
Overwintering facilities
Conditioning facilities
1.8 LIVE FOOD UNIT
1.9 PURE STRAIN AND UP-SCALE CULTURE ROOM
1.10 INTERMEDIATE ALGAE AND ROTIFER BAG CULTURE ROOM
Bags and stands
Support systems
Equipment
Space requirement calculations
1.11 ROTIFER CULTURE AND ENRICHMENT
Production facilities
Support systems
Equipment
Space requirement calculation
1.12 BRINE SHRIMP PRODUCTION AND ENRICHMENT
Production facilities
Support systems
Equipment
Space requirement calculation
Production facilities
Support systems
Space requirement calculations
Pumping station
Seawater wells
Pumping station to hatchery connection and wastewater treatment
Boiler room
Electricity generator room
Workshop
Feed store
Hatchery laboratory
Cleaning areas
Offices
1.16 GENERAL RELATIONSHIPS AMONG UNITS AND SYSTEMS
2.1 INTRODUCTION
2.2 SEAWATER SUPPLY, DISTRIBUTION AND DRAINAGE SYSTEMS
2.3 SEAWATER INTAKE
Sandy coastline with a low gradient
Seawater intake on a rocky coast
Seawater intake placed inside a natural or artificial enclosure
Geometry and structure of seawater intakes on a sandy coast
Calculation and design of structures against sea storms
Geometry and structure of seawater intakes on a rocky coast
Hydraulic section of seawater intakes
2.5 CONSIDERATIONS ON THE CHOICE OF WATER INTAKE
2.6 MAIN PUMPING STATION
2.7 DESIGN OF THE PUMPING STATIONS
Design of the main pumping station
Design of the secondary pumping station
2.8 CONSIDERATIONS FOR THE CHOICE OF THE PUMPING STATION
Feeding the main pumping station
Connecting the main and secondary pumping stations (when necessary)
Distributing water in the hatchery
Draining water from the hatchery
2.11 DESIGN OF PIPELINES, OUTLETS AND CANALS
Design of a pipeline working under pressure
Overflow outlets
Canals and gutters
2.12 DESIGN OF HATCHERY HYDRAULIC CIRCUITS: EXAMPLES OF CALCULATIONS
Description
Calculation
Main gutter as a triangular ditch in the ground (Bazin formula)
Main gutter as a rectangular channel in concrete (Bazin formula)
Main gutter as a round concrete pipe (Manning-Strickler formula)
Types of electrical pumps
Turbine pumps
Information requirements for the design of a pumping system
2.14 DESIGNING THE PUMPING SYSTEM
2.15 CONSIDERATIONS FOR THE CHOICE OF A PUMPING SYSTEM
Choice of pump category
Choice of pump type
Choice of number of pump sets
Mechanical filters
Types of mechanical filters
Biological filters
How to calculate a biological filter
Chemical filters
3.3 SETTLEMENT TANKS AND OTHER SETTLEMENT DEVICES
Settlement tanks
Cyclonic and laminar sedimentation chambers
UV lamps
Which type of UV lamps to choose
Selection of UV sterilizers
Increasing dissolved oxygen content of water
Improving oxygen transfer into water
Air and oxygen diffusers
Injection of pure oxygen using a submersible pump
Injection of oxygen into a pipeline
Pressurized mixers
Estimating oxygen requirements in tanks
3.6 OXYGEN MONITORING AND REGULATING SYSTEM
Control systems
Measuring dissolved oxygen
Oxygen supply management
3.7 WATER TEMPERATURE CONDITIONING
3.8 AUXILIARY EQUIPMENT FOR FRY MANAGEMENT
Project design
Structure and construction typologies
Timing and production
Economies of scale and modular design
Depreciation
Points to consider for financing of a hatchery
Investment and maintenance
4.2 EVALUATION OF FINANCIAL REQUIREMENTS FOR HATCHERY
OPERATION
4.3 BASE COST ELEMENTS
4.4 FINANCIAL COST AND CASH FLOW REQUIREMENTS
4.5 HATCHERIES TURNOVER COMPARED WITH GROWOUT FARMS
4.6 HOW AND WHAT TO PRODUCE
4.7 RISKS
4.8 INSURANCE
ANNEX 1 - Conversion tables
ANNEX 2 - Geometric formulas
ANNEX 3 - Oxygen solubility
ANNEX 4 - Dissociation tables for ammonia in seawater
ANNEX 5 - Artificial seawater formula
ANNEX 6 - Tables of enriched seawater media
ANNEX 7 - Specific growth rates of algae
ANNEX 8 - Technical data on light sources
ANNEX 9 - Use of haemocytometer to determine phytoplankton density
ANNEX 10 - UV energy requirements to prevent bacterial colonies formation
ANNEX 11 - Biological activity of antibiotics
ANNEX 12 - Oxygen consumption
ANNEX 13 - Concentration of selected fish tranquillizers
ANNEX 14 - Average proximate composition of food organisms
ANNEX 15 - Nitrogen and CO2 solubility
ANNEX 16 - Nitrobacter and Nitrosomonas parameters