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Chapter 6


Chapter 6

Fruit and vegetable processing

Fruit and vegetable processing

This chapter will present the raw materials, auxiliary materials, equipment and processing operations for a series of products preserved by means of different home-processing or small-scale industrial techniques. Part of the many possibilities offered by this activity will thus be illustrated, and the significance of their development in different communities possessing the necessary resources will be shown.

Mango and guava nectar

Raw material

Materials and equipment

Processing

Picture 53. Hand pulper to obtain guava pulp. (G. Paltrinieri)

Picture 54. Another model of a mango pulper. (G. Paltrinieri)

Picture 55. The removal of foam during the cooking of the pulp. (G. Paltrinieri)

Picture 56. Filling the bottles with the hot nectar. (G. Paltrinieri)

Picture 57. Cutting pears in quarters before blanching. (G. Paltrinieri)

Picture 58. Pear pulp extraction. (G. Paltrinieri)

Picture 59. Coring peaches to prepare the nectar. (G. Paltrinieri)

Picture 60. Filling jars with apple puree. (G. Paltrinieri)

Pear nectar

Raw material

Materials and equipment

Processing

Peach or apricot nectar

Raw material

Materials and equipment

Processing

Picture 61. Mangoes being peeled before processing. (TCP/JAM/0154 Project)

Picture 62. Extracting pulp from mangoes. (TCP/JAM/0154 Project)

Picture 63. Greasing the tray surface to prevent the product from sticking. (TCP/JAM/0154 Project)

Picture 64. Uniform distribution with glycerine of the mango juice and sugar and mixture on the tray. (TCP/JAM/0154 Project)

Picture 65. Drying the mango pulp in a portable solar drier. (G. Paltrinieri)

Picture 66. Superimposing dehydrated layers to increase thickness. (G. Paltrinieri)

Picture 67. Cutting uniform-sized bars. (G. Paltrinieri)

Picture 68. Bars wrapped in cellophane. (G. Paltrinieri)

Mango bars

Raw material

Materials and equipment

Processing

Natural carambola and mango juice

Raw material

Materials and equipment

Processing

Picture 69. The carambola fruit is softened before pulp extraction. (if necessary) (G. Paltrinieri)

Picture 70. Extracting the carambola pulp. (G. Paltrinieri)

Picture 71. Heating of the pulp mixture and removal of the foam (G. Paltrinieri)

Picture 72. Filling the bottles with hot juice and capping them. (G. Paltrinieri)

Picture 73. Adding water to the apples to soften them. (G. Paltrinieri)

Picture 74. Pieces of quartered apples ready for pulp extraction. (G. Paltrinieri)

Picture 75. Extraction of apple puree. (G. Paltrinieri)

Picture 76. Concentration of the pulp to form a light puree until the pulp volume is halved. (G. Paltrinieri)

Natural apple puree

Raw material

Materials and equipment

Processing

Mango sauce

Raw material

Materials and equipment

Processing

- The fruit must be selected so that it is green, firm and fully developed with a yellow pulp.

- Wash and peel the fruit, using a stainless steel knife.

- Cut the fruit in slices.

- Cook the slices with a little water, to soften them.

- Add salt and sugar.

- Mix the vinegar with the spices and heat the mixture for 3 minutes.

- Add the vinegar and spices to the mango slices and cook until the product acquires a gel-like consistency (60 Brix°, measured with a refractometer).

- Pour the product into clean jars and close hermetically.

- The jars must be washed and labelled before storage.

Picture 77. Separating the pit from the mango by hand. (G. Paltrinieri)

Picture 78. Separating the pulp of mature fruits by means of a sieve. (G. Amoriggi)

Picture 79. Cooking the pulp and adding the ingredients. (G. Amoriggi)

Picture 80. The product in its final container. (G. Paltrinieri)

Picture 81. Cutting the guavas. (G. Paltrinieri)

Picture 82. Cooking the pulp until it boils. (G. Paltrinieri)

Picture 83. Filling the-glass jars with the hot puree. (G. Paltrinieri)

Picture 89. The finished product in its recyclable container. (G. Paltrinieri)

Guava puree

Raw material

Materials and equipment

Processing

This is a basic product for the subsequent processing into other finished products, such as nectars and clarified juices, pastes, jellies and jams.

Tropical fruit jam (Pineapple, Guava, Papaya and Maracuya)

Raw material

Materials and equipment

Processing

Picture 85. Pulp extraction and removal for preparing maracuya dam. (G. Paltrinieri)

Picture 86. Adding sugar while preparing jam with sliced impelled guavas (G. Paltrinieri)

Picture 87. Jam of the right consistency ready to be packed. (G. Paltrinieri)

Picture 88. Papaya jam in jars. (G. Paltrinieri)

Picture 89. Concentrating the jam made with apricot halves. (G. Paltrinieri)

Picture 90. Adding lemon juice during the concentration. (G. Paltrinieri)

Picture 91. The product is stirred frequently to prevent it from sticking to the bottom of the pan. (G. Paltrinieri)

Picture 92. Checking the "point" of the apricot jam. (G. Paltrinieri)

Apricot jam (extra)

A recipe is presented for the preparation of apricot jam (extra quality). The quality of this jam depends on the amount of sugar added to the raw material.

Raw material

Materials and equipment

Processing

Jam from "small" berries

This recipe is used to make jams with Chilean strawberries, raspberries, sarsaparillas, "calafate" and other berries. Some fruits, as those illustrated in the previous recipes, may be combined to make mixed jams.

Raw material

Materials and equipment

Processing

Picture 93. Selection and removal of the peduncle from the strawberries. (G. Paltrinieri)

Picture 94. Concentrating the strawberry jam. (G. Paltrinieri)

Picture 95. Concentrating the wild "calafate" berry. (G. Paltrinieri)

Picture 96. Filling the glass with hot "calafate" berry jam. (G. Paltrinieri)

Picture 97. Careful selection of wild blackberries before making the jam (G. Paltrinieri)

Picture 98. Separating the blackberry pulp from the seeds. (G. Paltrinieri)

Picture 99. Concentrating blackberry jam: with and without seeds (in the foreground and background respectively). (G. Paltrinieri)

Picture 100. Filling glass jars with hot seedless blackberry jam. (G. Paltrinieri)

Carrot and lemon jam

Raw material

Materials and equipment

Processing

Picture 101. Grating the carrots. (G. Paltrinieri)

Picture 102. Cooking the carrot and lemon jam. (G. Paltrinieri)

Picture 103. Rhubarb, carrot and lemon mixture right before heating. (G. Paltrinieri)

Picture 104. Jars with the finished product, upside-down to sterilize the lids. (G. Paltrinieri)

Picture 105. Washing the rhubarb stalks. (G. Paltrinieri)

Picture 106. Weighing the stalks. (G. Paltrinieri)

Picture 107. Pieces of rhubarb with part of the sugar being added, just before heating. (G. Paltrinieri)

Picture 108. Jars with the finished product. (G. Paltrinieri)

Rhubarb jam

Raw material

Materials and equipment

Processing

Carrot and rhubarb jam

Raw material

Materials and equipment

Processing

Orange marmalade

Raw material

Materials and equipment

Processing

Peaches in syrup

Raw material

Materials and equipment

Processing

Note: If pit-removing spoons are not available, varieties of peaches for canning may be used.

If caustic soda is not available, the peaches may be peeled by hand with knives, taking care not to remove too much pulp. Then cut the fruits in slices, as uniformly as possible.

Picture 109 Cutting the orange peel in strips after the albedo has been removed. (G. Paltrinieri)

Picture 110. Concentrating the orange marmalade containing peel. (G. Paltrinieri)

Picture 111. Selecting the peaches according to degree of maturity. (G. Paltrinieri)

Picture 112. Detail of removal of the pit by means of a spoon. (G. Paltrinieri)

Picture 113. Peach halves attractively arranged in the jar. (G. Paltrinieri)

Picture 114. Adding the hot syrup (G. Paltrinieri)

Picture 115. Jars ready to be sterilized. (G. Paltrinieri)

Picture 116. Jars containing the finished product and ready to be labelled. (G. Paltrinieri)

Pineapple in syrup

Raw material

Materials and equipment

Processing

Picture 117. Cutting the pineapples in rings by hand. (G. Paltrinieri)

Picture 118. Heating the pineapple pieces in the pot before filling the jars. (G. Paltrinieri)

Picture 119. Filling the jars. (G. Paltrinieri)

Picture 120. Placing the hot sealed jars in bags for their sterilization in boiling water. (G. Paltrinieri)

Picture 121. Removing the seeds from guava halves. (G. Paltrinieri)

Picture 122. Guava slices. (G. Paltrinieri)

Picture 123. Checking the Brix° of the syrup. (G. Paltrinieri)

Picture 124. Sterilization of the jars in boiling water. (G. Paltrinieri)

The packaging medium may consist of simple syrup. In this case, prepare a sugar and water solution at an appropriate concentration to obtain the degree of sweetness desired in the final product, according to the fruit's Brix°. Normally, sugar accounts for 30-35% of the solution.

Another packaging medium may be based on the juice of the pineapples, to which sugar is added to achieve the desired degree of sweetness.

The syrup is prepared by dissolving the previously weighed sugar in juice or water and bringing the solution to a boil. Make sure that the water does not evaporate.

Guava halves and slices in syrup

Raw material

Materials and equipment

Processing

The packaging medium may be constituted by the juice of the guavas, obtained by squeezing the pulp that contained the seeds. Add sugar to the juice to obtain a certain Brix°, according to the final degree of sweetness desired (usually, the syrup should be of about 30-35 Brix°.

On the other hand, the syrup may consist of a simple sugar and water solution with the required Brix°.

Preparation of aromatic vinegar for pickled vegetables.

There are different recipes and different ways of making aromatic vinegar, according to one's preference for the spices that may be used. For tasty pickled vegetables, the vinegar must be seasoned with spices and/or herbs. Whole herbs should be used to guarantee maximum transparency. The vinegar may be produced from fruit or red or white wine, which will give it a more refined taste. The procedure illustrated in the following paragraphs involves the preparation of 1 liter of basic aromatic vinegar.

Formula 1. Vinegar produced from spices.

Ingredients:

Slow process

Quick process

The procedure described in the following paragraphs involves the preparation of 10 litres of basic aromatic vinegar.

Formula 2. Spice and herb vinegar.

Ingredients:

Quick process

Mexican-style pickled carrots

This recipe is based on a procedure that is widely used in Mexico. The same approach may be used to prepare mixed vegetables.

Raw material

Materials and equipment

Processing

Picture 125. Weighing some of the ingredients to prepare aromatic vinegar. (G. Paltrinieri)

Picture 126. Heating the vinegar with the spices. (G. Paltrinieri)

Picture 127. Chili peppers may be added as an option. (G. Paltrinieri)

Picture 128. Basil is an extensively used ingredient. (G. Paltrinieri)

Picture 129. Cutting the carrots in uniform slices. (G. Paltrinieri)

Picture 130. Blanching the slices in boiling water. (G. Paltrinieri)

Picture 131. Arranging the slices in an attractive way. (G. Paltrinieri)

Picture 132. Sterilization of the jars in boiling water. (G. Paltrinieri)

Mixed pickled vegetables

There are different recipes to make mixed pickled vegetables, according to the raw materials available and to consumer preference.

Raw material

Materials and equipment

Processing

Pickled chili peppers

There are different recipes for making this product, according to the variety of chili peppers available and to consumer preference. Red, yellow and green peppers may also be used, provided that they are cut in slices, and that the internal placenta and seeds are removed.

Raw material

Materials and equipment

Processing

Picture 133. Cutting the different vegetables in a uniform way. (G. Paltrinieri)

Picture 134. Jars with attractively arranged vegetables. (G. Paltrinieri)

Picture 135. Adding the hot aromatic vinegar. (G. Paltrinieri)

Picture 136. The finished product before labelling. (G. Paltrinieri)

Picture 137. Chilis ready to be packaged after the removal of the seeds. (G. Paltrinieri)

Picture 138. Adding aromatic vinegar to the chills. (G. Paltrinieri)

Picture 139. Removal of the external leaves from the artichokes. (G. Paltrinieri)

Picture 190. Drying the artichoke hearts after cooking. (G. Paltrinieri)

Artichoke hearts in oil

Choose small artichokes, sufficiently firm with a whole heart. If only medium or large artichokes are available, the heart will have to be cut in quarters.

Raw material

Materials and equipment

Processing

* If one wishes to preserve the product for longer, it must be sterilized in a boiling water bath, as mentioned in the recipe for the preparation of tomato sauce.

Eggplant in vegetable oil

Choose medium, fully ripe eggplants with an elongated shape and without seeds. This same recipe may be used for zucchini.

Raw material

Materials and equipment

Processing

Picture 141. Jars containing artichoke hearts before the oil is added. (G. Paltrinieri)

Picture 142. The finished product before labelling. (G. Paltrinieri)

Picture 143. Artichoke hearts packaged in polyethylene bags. (G. Paltrinieri)

Picture 194. sterilization in boiling water of the finished product packaged in jars. (G. Paltrinieri)

Picture 145. Blanching the eggplant slices in vinegar. (G. Paltrinieri)

Picture 146. Drying the slices after blanching. (G. Paltrinieri)

Picture 147. Preparing the garlic and parsley seasoning. (G. Paltrinieri)

Picture 148. Seasoning the eggplant slices after blanching and drying. (G. Paltrinieri)

Bell peppers in oil

The bell peppers must have a thick pulp, they must be ripe, and red or yellow in colour.

Raw material

Materials and equipment

Processing

Note: The same procedure may be used to prepare zucchini in oil, without removing the skin.

* Optional operations.

** If one wishes to preserve the product longer, it must be sterilized in a boiling water bath for 10 to 20 minutes, as mentioned in the procedure for the preparation of artichoke hearts. The sterilization time will depend on the size of the jar.

Picture 149. Eggplant slices seasoned with the ingredients. (G. Paltrinieri)

Picture 150. sterilized jars ready for labelling. (G. Paltrinieri)

Picture 151. Like eggplant, zucchini too may be prepared in oil. (G. Paltrinieri)

Picture 152. Removal of the in placenta and seeds (G. Paltrinieri)

Picture 153. Drying the bell peppers. (G. Paltrinieri)

Picture 154. Cooking the slices in oil to make them tender. (G. Paltrinieri)

Picture 155. Filling the jars. (G. Paltrinieri)

Picture 156. Bell peppers in oil: the finished product. (G. Paltrinieri)

Italian-style tomato sauce

The following is a standard recipe to make Italian-style tomato sauce, which may be used to season pasta, rice and stews.

The recipe may be adapted to the consumer's taste.

Raw materials

Materials and equipment

Processing

Note: As an alternative, fill polyethylene bags with cold sauce. Close the bags with string or wire and place in freezer. Take the bags out of the freezer 2 hours before consuming the sauce. This way, the product may be preserved for 6 months.

Tomato juice

The following is a recipe to prepare tomato juice that may be used to make cocktails and cook with foods when fresh tomatoes are no longer available on the market.

Raw material

Materials and equipment

Processing

Picture 157. Heating and concentrating the ingredients. (G. Paltrinieri)

Picture 158. Extraction of the pulp to make the sauce. (G. Paltrinieri)

Picture 159. Filling the bottles and jars with the hot sauce and labelling them. (G. Paltrinieri)

Picture 160. Placing the bottles in a flour bag to sterilize them in boiling water. (G. Paltrinieri)

Picture 161. Tomatoes. Top-quality raw material. (G. Paltrinieri)

Picture 162. Extraction of the tomato pulp. (G. Paltrinieri)

Picture 163. Concentration of the pulp in the pot by mechanical stirrer. (G. Paltrinieri)

Picture 164. Cooling the puree bottles after sterilization. (G. Paltrinieri)

Tomato puree and simple concentrate

The pulp-based concentrate product may be classified in puree (10 Brix°), simple (16 Brix°), double (29 Brix°) and triple (30-32 Brix°) concentrate. The double and triple concentrates are prepared by means of vacuum evaporators.

Raw materials

Materials and equipment

Processing

To prepare the puree, proceed as follows:

To prepare the simple concentrate, proceed as follows:

Whole peeled tomatoes

Preferably choose cylinder-shaped Italian-style tomatoes, although round-shaped varieties may also be used.

Raw material

Materials and equipment

Processing

Picture 165. Peeling the tomatoes by hand. (TCP/BKF/6658 Project)

Picture 166. Filling the jars with whole peeled tomatoes (TCP/BKF/6658 Project)

Picture 167. Adding lemon juice before adding the tomato juice. (TCP/BKF/6658 Project)

Picture 168. Jars with preserved whole peeled tomatoes. (TCP/BKF/6658 Project)

Picture 169. Slices of tomato after blanching (TCP/BKF/6658 Project)

Picture 170. Blanched slices in the solar drier arranged on trays. (TCP/BKF/6658 Project)

Picture 171. Dried tomato slices. (TCP/BKF/6658 Project)

Picture 172. Finished product packed in bags., (TCP/BKF/6658 Project)

Dried tomatoes

Raw material

Materials and equipment

Procedure

Dried bananas

Raw materials

Materials and equipment

Processing

Picture 173. Loading the trays with whole bananas. (University of Costa Rica)

Picture 174. Trays inside the solar drier. (University of Costa Rica)

Picture 175. Half-dried bananas, without the addition of sodium metabisulfite. (University of Costa Rica)

Picture 176. Dried bananas in their final stage. (University of Costa Rica)

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