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APPENDIX III: PREVENTIVE MAINTENANCE IN THE FEED MILL

EQUIPMENT

MAINTENANCE FUNCTIONS TO BE CHECKED



BUCKET ELEVATORS

Cups, belt, splice drive
Gear box
Grease bearings
Tension & alignment



FEED MIXER

Gear box
Gates & oiler
Grease bearings
Check drive
Ribbons or paddles
Air sweep
Traps



CHAIN DRAG CONVEYORS

Paddles
Chain condition & sprockets
Gear box
Drive
Grease bearings
Vari-speed unit (bearings, belt)
Trough



SCREW CONVEYORS

Flighting
Gear box
Drive
Grease bearings
Vari-speed unit (bearings, belt)



PELLET MILL

Oil
Change oil & filter
Vari-speed unit
Grease rolls
Grease bearings
Main bearings & drive
Grease motor bearings
Check rolls & die condition



COOLERS

Chains
Vari-speed unit
Mesh
Grease bearings
Gear box
Drive



CRUMBLER

Belts & drive
Grease bearings



SHAKER & SCALPERS

Screens
Gear box
Grease pads
Grease bearings



GRAIN DRYERS

Chain
Drags
Elevators
Bearings



DUSTING REEL

Drive & bearings



BLENDER

Vari-speed unit
Grease bearings
Drive & belts



HAMMER MILL

Screens & hammers
Clean magnet
Grease bearings
Drive & gear box
Clutch
Housing



ROLLER MILLS

Magnets
Belts
Rollers
Bearings & locks
Tighteners



BAGGER

Gear box
Gear bearings
Air oiler
Gates & air cylinders



SEWING MACHINE

Oil & clean



BAG CONVEYORS

Drive & belt
Grease bearings



AIR COMPRESSORS

Check oil
Drain water
Belts
Filter
Change oil



RAILROAD CAR PULLER

Check oil
Gear condition



BOILER

Sample water & add chemical as required
Pressure safety valves
Low water cut-off
International inspection
Burner function
Pump lubrication
Water softener



LIQUID PUMPS

Drive, packing & lubrication



MAN LIFT

Lubrication, adjustment, control function



DISTRIBUTORS

Cleanliness, adjustment, wear and lubrication
(Turnheads-Verti Flo & Swing Flo)



SMALL SCALES

Test weigh
Cleaning, lubrication and test weight by qualified scale repairman (recommend maintenance agreement)



MOTOR TRUCK SCALE

Printer accuracy (relative needle reading)
Weight accuracy (relative other scales)
Free movement
Deck & pit cleanliness
Cleaning, lubrication and test weight by qualified scale repairman (recommend maintenance agreement)



BOB CAT & FORK LIFT

Operators and maintenance
Personal review
Operating manual and
Perform required service



MAINTENANCE TOOLS & EQUIPMENT

Condition & proper tools for jobs being performed



REPAIR PARTS INVENTORY

Type and number of replacement parts, adequate to support an effective preventative maintenance program.



PLANT EQUIPMENT

Plan equipment modification, replacement or additions which will reduce maintenance and operating cost.



BUILDING

Paint, concrete work, doors, roofs, adequate lighting, general appearance (PLAN IMPROVEMENTS)



BAG HOUSES/FILTER COLLECTORS

Differential pressure, socks, cages, spouting, air locks, and couplings


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