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5. THE BALI STRAIT FISHERY

5.1 Background

The Indian oil sardine (Sardinella longiceps) is the major fishery in the Bali Strait and contributes about 80 % of the total fish landings in this area. The fishery has expanded to a fleet of 300 fishing units with 190 based at Muncar, East Java. The most commonly used gear is the purse seine, introduced in 1970.

The installation of chilled sea water (CSW) was introduced in 1983 on board some of the vessels, and currently 69 purse seiners have been fitted with CSW tanks.

Sardine quality from traditional vessels varies considerably, especially if a fishing trip has to be extended, and the market price is very sensitive to quality. Auction prices can vary between Rp 50 and 200 per kilogramme. The provision of insulated fish holds for chilled sea water handling on board purse seiners has improved the quality of sardine considerably, thus commanding the higher prices and setting the standards for the canneries.

The location of fishing operations changes throughout the year, involving some longer trips with landings in Bali and transshipment by road to Muncar. The use of CSW during this period allows retention of good quality.

Good quality sardines are usually canned, medium quality used for boiled salted products (pindang), and poor quality converted into dry salted fish or meal.

In Muncar and its vicinity there are 6 canneries, 50 pindang units, 60 dry-salt fish producers and 6 fish meal plants. There are also 3 canneries and some fish processors on Bali.

The oil sardine is very important to the economy of the area, employing about 40 % of the local people.

5.2 Technological Development

Installation of CSW tanks on board purse seiners has increased the quality and yield of oil sardines. There is evidence of additional demand, at high price levels, for more oil sardine so the objective for further technological development is to increase the high quality supply and enhance the incomes to fishermen.

The introduction of CSW technology has taken place at a rapid rate since its introduction, i.e., 69 vessels in three years. The tank installations on traditional vessels have varied in accordance with several factors, but the motivation and finance have been readily available. At the current rate of development, an accelerated programme of conversions by the provision of external finance appears to be inappropriate.

The technological need for the future is to incorporate CSW facilities within an efficient new vessel design that can be used as a replacement for the older traditional vessels reaching the end of their life.

5.3 The Pre-feasibility Study

This study assumes that the level of fishing effort cannot be increased by expanding the fleet and therefore the way forward is to replace old traditional vessels leaving the fleet with new CSW vessels.

The official statistics of 190 fishing units and a total catch of 10 000 t are incompatible with the quoted number of trips and seasonal catch rates. An examination of limited statistics suggested that the number of active units is about 120 and the total catch is nearer 15000 t per year. On this basis, the number of trips per year is around 60 for traditional fishing units and for the 69 units converted to CSW storage probably 90 trips per year.

The investment profile takes 120 units as the base and assumes replacements of 5 new CSW vessels per year over a ten-year period. Such a development programme results in an increase in landings from 15 000 t to around 17 000 t per year over the period involved, whereas without replacement, the fleet would decrease to 70 active units with a reduction in landings from 15 000 t to 10 500 t per year.

The benefits that would be gained from the development programme have been calculated on the potential increase of sardine supplies to the canneries, rising from 74 % of current catch to 99 % of future catch.

Recent investment in cold storage in Muncar will bring the total available capacity to at least 1 000 t and this will be adequate. There is also sufficient chill store, over 40 t, obviating the need for CSW storage on shore. Freezing capacity of 30 t per day has recently been installed. Ice is currently delivered by truck and although there is a local demand for ice, the project can be contemplated without investment in a local ice plant.

5.4 Financial Analysis

The project provides 50 new vessels incorporating CSW storage as a basic design feature rather than add-on tanks over a ten-year period. These are replacement vessels at a total cost of Rp 850 million. It is assumed that loans could be secured at 12% interest over 10 years with a 3-year grace period on capital and interest repayments.

Financial analysis shows that the project, based on the assumptions for prices and inputs, is financially viable with an internal rate of return (FIRR) estimated at 25.6%. The repayment of loans does not present any difficulty and the sensitivity analysis indicates that the FIRR is more sensitive to variations of revenues than either investment or operating costs.

5.5 Economic Analysis

The economic analysis is based on financial data modified in the following way:

  1. prices for capital goods have been adjusted by a factor of 90% to exclude the estimated duty and tax component;

  2. no adjustments have been made for foreign exchange as the current rate of exchange for the rupiah against the US dollar reflects the true value of the rupiah;

  3. the price for diesel oil has been adjusted by a factor of 80% to eliminate duty;

  4. licence fees and levies have been eliminated;

  5. this investment will not change the level of employment on vessels significantly and also does not allow for a change in the porterage system. There should be a marginal increase on shore in the processing sector but the cost of labour has not been adjusted.

The economic internal rate of return (EIRR) for the project investment is estimated at 38.8%. A 10% reduction in benefits would reduce the EIRR to 17.6% while a 10% overrun in investment cost would reduce the rate to 34.3%.

Over the period of the investment, there will be additional benefits as there will be an increase in the supply of fish. This will give additional benefits to fishermen and these will be enhanced by an increase in prices. The increase in the proportion of supply to the canneries will give a higher value-added and additional employment in the processing sector.

5.6 Conclusions

This is a classic case for a fishery where there is a statistical incompatibility between the number of boats, the catch rates, the fishing time and the total catch. The baseline data represent the best estimates that can be obtained from this fishery but they are to some extent speculative. The evidence is that the total catch is near its upper limit and any increase would be marginal. The analyses show reasonable financial and economic rates of return and the actual investment in the fishery supports positive values. This investment has resulted in CSW conversions rather than in increased fishing effort and this appears to be a national trend that will continue.

The limit on the total catch does mean that the primary objective of providing large volumes of low cost fishery products from this fishery is not attainable but employment can be maintained at a high level and probably be increased beyond the current 40% contribution. There can also be an improved contribution to GNP and some import saving from increases in supply to the canneries where the owners are confident of improved market potential. Increased supplies to the canneries imply a reduction in the supply of pindang but this could be alleviated by a re-allocation of fish destined for the fish meal plant. However, this has not been incorporated into the analysis as this would involve undue speculation.

This pre-feasibility study is dependent upon some assumptions that need verification before the project identification phase can be regarded as complete. Progress is possible in this fishery by investment in a pilot scheme to introduce a fishing vessel with CSW storage as an integral feature of the basic design. This would allow an investigation of the areas of greatest risk for the project and prove the assumption that the rates of return are robust with respect to the continuance of the total project.

5.7 Brief Description of Analysis Tables for Bali Strait

Financial Unit = Rp 1 million

Analysis TableDescription
5.1Purse-seine units; differences in costs and operations between a traditional unit and one using CSW stowage.
5.2 and 5.3The operational effects of an investment programme replacing 5 traditional purse-seine units/year with new standard design CSW units.
5.4Details of canning and freezing capacity utilization for year 10 (this is repeated for all years) to produce overall capacity and raw material utilization estimates shown in analysis 5.2
5.5 to 5.7As 5.2 to 5.4, but with no investment: fleet reduces by 5 traditional units/year.
5.8Financial and economic analyses of incremental costs and benefits, with sensitivity analyses.


Bali Strait Purse-seiners, Canning and Freezing Analysis Table 5.1
Bali Strait Purse Seine Unit Capital costsnumbereach Rp. millionTraditional Units Rp. millionUnits with CSW Rp. million
Golekan boats; 13×3.25×1.5m23.0006.0006.000
Diesel engines; 15.5 - 20 hp41.5006.0006.000
Set of purse seine net13.5003.5003.500
CSW fish hold1  1.500
total  15.50017.000
Maintenance costs    
Boats15% 0.9000.900
Engines20% 1.2001.200
Net30% 1.0501.050
CSW fish hold30%  0.450
total  3.1503.600
Running costs/trip @RpRp'000Rp'000
Diesel (litres)15025037.537.5
Lubricants  1.81.8
Kerosene (litres)52001.01.0
Miscellaneous  7.57.5
Ice (blocks)22650 14.0
total  47.861.8
Number of trips/year  6090
Other costs    
Levy5.0%revenue  
Crew savings1.5%revenue  
Transport250Rp/30kg  
Special fund500Rp/tonne  
Equipment transport120Rp'000  
Thanksgiving120Rp'000  
Licence, etc20Rp'000  
Proportion of sardine suitable for canning10%100%
Units leaving fleet/year through natural wastage5 


Bali Strait Purse-seiners, Canning and Freezing Analysis Table 5.2
Development programme
Year12345678910
New CSW holds          
Replacement boats5555555555
New freezing capacity; t/day30         
Replacement boats (with CSW)          
Number of active units: CSW747984899499104109114119
non-CSW464136312621161161
total120120120120120120120120120120
Sardine suitable for canning74%77%80%83%86%89%92%94%97%99%
Canning capacity; t/day120120120120120120120120120120
Freezing capacity; t/day30303030303030303030
Total landings, tonnes15243154851572815971162141645616699169421718417427
Sardine; tonnes13051132591346713675138831409014298145061471414922
Mackerel, Tuna; tonnes152155157160162165167169172174
Other; tonnes2039207121042136216922012234226622992331
Utilisation of landings; tonnes          
Sardine; canned89809412982410227106111098611344116921202712354
Sardine; frozen175205239270305338373408444476
Sardine; traditional proc.3117291327232542237322132065192517941673
Mackerel/tuna; pindang152155157160162165167169172176
Other; traditional1631165716831709173517611787181318391865
Fish meal11871143110110631027994963935908885
Average prices; Rp/kg          
Sardine; canned200200200200200200200200200200
Sardine; frozen200200200200200200200200200200
Sardine; traditional proc.60606060606060606060
Mackerel/tuna; pindang300300300300300300300300300300
Other; traditional70707070707070707070
Fish meal40404040404040404040


Bali Strait Purse-seiners, Canning and Freezing Analysis Table 5.3
Year12345678910
Revenue; Rp million          
Sardine; canned1796.01882.51964.92045.42122.12197.22268.92338.32405.42470.9
Sardine; frozen35.041.047.854.161.167.674.581.588.895.2
Sardine; traditional proc.187.0174.8163.4152.5142.4132.8123.9115.5107.7100.4
Mackerel/tuna; pindang45.746.547.247.948.649.450.150.851.652.3
Other; traditional114.2116.0117.8119.6121.5123.3125.1126.9128.7130.5
Fish meal47.545.744.142.541.139.738.537.436.335.4
total2225.42306.42385.22462.12536.82609.92681.02750.52818.52884.7
Operating costs          
Maintenance411.3413.6415.8418.1420.3422.6424.8427.1429.3431.6
Trips543.7557.2570.6584.1597.6611.1624.6638.0651.5665.0
Other279.6287.0294.2301.4308.4315.3322.0328.7335.3341.7
sub-total1234.51257.71280.71303.51326.31348.91371.41393.81416.11438.3
Crew share495.5524.4552.2579.3605.2630.5654.8678.4701.2723.2
total17301782.11832.91882.81931.51979.42026.22072.12117.32161.5
Investment costs          
New CSW holds0.00.00.00.00.00.00.00.00.00.0
Replacement boats85.085.085.085.085.085.085.085.085.085.0
New freezing capacity0.00.00.00.00.00.00.00.00.00.0
total85.085.085.085.085.085.085.085.085.085.0


Monthly analysis for year 10

Bali Strait Purse-seiners, Canning and Freezing Analysis Table 5.4
Month (not in time sequence)123456789101112total
Seasonlowlowlowmedmedmedmedmedmedpeakpeakpeak 
Total landings; tonnes62.2194.5340.0501.6683.7891.71135.01427.51794.32287.83047.85061.017427
Sardine; tonnes43.6136.1238.0401.2546.9713.4908.01142.01435.42059.12743.14554.914922
Mackerel, Tuna; tonnes14.514.514.514.514.514.514.514.514.514.514.514.5174
Other; tonnes4.143.887.585.8122.2163.8212.5271.0344.3214.3290.3491.62331
Number of days shore operation141516171820202223242526240
Average daily landings             
Sardine; tonnes3.19.114.923.630.435.745.451.962.485.8109.7175.2 
Mackerel, Tuna; tonnes1.01.00.90.90.80.70.70.70.60.60.60.6 
Other; tonnes0.32.95.55.06.88.210.612.315.08.911.618.9 
Canning capacity, total;t/day120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0 
Freezing capacity t/day30.030.030.030.030.030.030.030.030.030.030.0  
Sardine processing; good quality only             
Average supply; t/day3.19.014.823.530.235.545.251.662.185.4109.2174.3 
Average canned; t/day3.19.014.823.530.135.245.151.461.078.690.1104.5 
Average frozen; t/day0.00.00.00.00.10.20.10.20.84.39.518.8 
Total canned; tonnes43.3135.5236.8399.2542.6704.5901.61130.21403.81086.12253.72717.112354
Total frozen; tonnes0.00.00.00.01.02.81.13.211.460.2133.4262.9476


Bali Strait, Zero Investment Analysis Table 5.5
Development programme
Year12345678910
New CSW holds          
Replacement boats0000000000
New freezing capacity; t/day30         
Replacement boats (with CSW)          
Number of active units: CSW69696969696969696969
non-CSW464136312621161161
total115110105100959085807570
Sardine suitable for canning72%74%77%79%82%85%88%91%95%99%
Canning capacity; t/day120120120120120120120120120120
Freezing capacity; t/day30303030303030303030
Total landings, tonnes15000144981399713495129031249211990114881098710485
Sardine; tonnes12844124141198411555111251069610266983794078978
Mackerel, Tuna; tonnes150145140135130125120115110105
Other; tonnes2006193918721805173816711604153714701403
Utilisation of landings; tonnes          
Sardine; canned8736870286698635860285688535850184678433
Sardine; frozen158156154152150148146143141139
Sardine; traditional proc.3160284525292214189915841269954639324
Mackerel/tuna; pindang150145140135130125120115110105
Other; traditional1605155214981444139013371283122911761122
Fish meal119110991007914822730638546454362
Average prices; Rp/kg          
Sardine; canned200200200200200200200200200200
Sardine; frozen200200200200200200200200200200
Sardine; traditional proc.60606060606060606060
Mackerel/tuna; pindang300300300300300300300300300300
Other; traditional70707070707070707070
Fish meal40404040404040404040


Bali Strait, Zero Investment Analysis Table 5.6
Year12345678910
Revenue; Rp million          
Sardine; canned1747.21740.51733.81727.11720.41713.71706.91700.11693.41686.6
Sardine; frozen31.531.230.830.430.029.629.128.728.327.8
Sardine; traditional proc.189.6170.7151.8132.8113.995.076.157.238.419.5
Mackerel/tuna; pindang45.043.542.040.539.037.536.034.533.031.5
Other; traditional112.4108.6104.8101.197.393.689.986.182.378.5
Fish meal47.744.040.336.632.929.225.521.818.114.5
total2173.32138.42103.42068.52033.51998.51963.51928.41893.41858.3
Operating costs          
Maintenance393.3377.6361.8346.1330.3314.6298.8283.1267.3251.6
Trips518.8504.4490.1475.7461.4447.1432.7418.4404.0389.7
Other274.0267.3260.6253.9247.2240.5233.8227.1220.4213.7
sub-total1186.11149.31112.51075.71038.91002.1965.3928.5891.7854.9
Crew share493.6494.5495.5496.4497.3498.2499.1500.0500.8501.7
total1679.71643.816081572.11536.21500.31464.41428.51392.61356.6
Investment costs          
New CSW holds0.00.00.00.00.00.00.00.00.00.0
Replacement boats0.00.00.00.00.00.00.00.00.00.0
New freezing capacity0.00.00.00.00.00.00.00.00.00.0
total0.00.00.00.00.00.00.00.00.00.0


Bali Strait, Zero Investment Analysis Table 5.7
Monthly analysis for year 10
Month (not in time sequence)123456789101112total
Seasonlowlowlowmedmedmedmedmedmedpeakpeakpeak 
Total landings; tonnes37.4117.0204.6301.8411.3536.5682.9858.81079.51376.51833.73044.910485
Sardine; tonnes26.281.9143.2241.4329.1429.2546.3687.1863.61238.81650.32740.48978
Mackerel, Tuna; tonnes8.78.78.78.78.78.78.78.78.78.78.78.7105
Other; tonnes2.526.452.651.673.598.6127.8163.0207.2128.9174.6295.81403
Number of days shore operation141516171820202223242526240
Average daily landings             
Sardine; tonnes1.95.58.914.218.321.527.331.237.551.666.0105.4 
Mackerel, Tuna; tonnes0.60.60.50.50.50.40.40.40.40.40.30.3 
Other; tonnes0.21.83.33.04.14.96.47.49.05.47.011.4 
Canning capacity, total; t/day120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0120.0 
Freezing capacity t/day30.030.030.030.030.030.030.030.030.030.030.030.0 
Sardine processing; good quality only             
Average supply; t/day1.95.48.914.118.121.327.131.037.251.265.4104.5 
Average canned; t/day1.95.48.914.118.121.327.131.037.250.963.988.2 
Average frozen; t/day0.00.00.00.00.00.00.00.00.00.21.18.6 
Total canned; tonnes26.081.2142.0239.3326.2425.5541.6681.1855.91222.01598.52293.78433
Total frozen; tonnes0.00.00.00.00.00.00.00.00.23.015.7120.3139


Summary: Bali Strait Project Analysis Table 5.8
Year12345678910
1. Cash inflow          
Fleet revenue with investments2225230623852462253726102681275128182885
without2173213821032068203419991963192818931858
Incremental revenue521682823945036117188229251026
Total inflow521682823945036117188229251026
2. Cash Outflow          
Op cost with investments1730178218331883193219792026207221172161
without1680164416081572153615001464142813931357
Sub-total Operating cost50138225311395479562644725805
Investment Cost          
New CSW holds0000000000
Replacement boats858585858585858585-298
New freezing capacity0000000000
Total investment858585858585858585-298
Total Outflow135223310396480564647729810507
3. Net Benefit Before Financing-83-55-28-223477193115519
Financing (indicative example)          
Loan283283283       
Borrower's Contribution000       
Repayment on Principal0002247748393104117
Interest Payment000469013112211210188
Net Financing283283283-68-136-205-205-205-205-205
Net Cash Flow; annual200228255-70-114-157-134-111-89314
cumulative200428684613500342209978323
Internal Rate of ReturnFinancial:25.6%   Economic:38.8%   
Sensitivity AnalysisIRR Switching Values at 10.0%    IRRSwitching Values at 10.0%
Variations of:-by:-      by:-  
Investment Cost 10.0%22.0% 60.3%  10.0%34.3%113.9%
Operating Cost 10.0%10.0% 10.0%  10.0%23.0%17.9%
Revenue-10.0%5.7%  -7.9% -10.0%17.6% -13.4%



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