4.1. Components of sweet sorghum stem juice
4.2. Study on palletizing machine for yeast cells immobilized carrier production
4.3. Research on refining alcohol I from juice of sweet sorghum stem
The stem juice of sweet sorghum is rich in fermentative sugar and is a desirable alcoholic fermentation material. It is difficult to measure the juice Sugar content in the process of production. The sugar content is commonly expressed with juice brix degree, but the relation between sugar content and brix degree has not been very cleared The objective of this study was to find out their relation and tell the sugar content by means of the measurement of juice saccharine more accurately, which may provide a theoretical basis for crop breeding and fermentation. In addition to fermentative sugar, other kinds of sugars are also found in the stem juice of sweet sorghum. The acquirement of the contents of different sugars is beneficial to the enhancement of alcohol production rate. There are also some ammonia acids and minerals in the juice, measuring their contents enables us to use sweet sorghum better with multi-purpose.
The current research determined the sugar content and brix degree of different varieties in different growth stages. The results gave a scientific basis for the arrangement in the varieties and their sowing dates, so as to prolong the fermentation period and increase the efficiency of the alcoholic fermentation device usage. Therefore, this study has a practical instructive meaning for sweet sorghum breeding as well as the cultivation or fermentation, and the materials and methods as follows:
A. Materials and Their Sources
RIO US: recommended variety;
Shennong No.2: Shenyang Agricultural University;
6AX1022: Liaoning Academy of Agricultural Science;
Jitian 2: Jilin Academy of Agricultural Science;
Longshi 1: Heilongjiang Academy of Agricultural Science;
6AXN249: Shenyang Agricultural University;
B. Field Experiment
a. Field planningRandomized blocks and triplication have been applied, among the triplication, the same material placed in different row.
b. Plot area and density
Plot area with 10 m long row, 0.7 m row distance, 5 ridges in one replication. The density of longshi 1 and Jitian2 are 8000 plants per Mu, others 4500.
c. Seeding and fertilization
Sowing in May 7 . Base manure was spread 30t/ha, ammonia phosphate 112. 5kg/ha and urea 300kg/ha.
d. Field management
Appropriate intertilling, continuous operation, weeding by hand and intertill by machine.
C. Measurement Methods
At different period, two plants as a sample in each plot were randomly chosen for measuring their stem weights, and then juice of the stems were extracted by IJ-305 squeezer, and finally measuring glucose fructose sucrose content by high performance liquid chromatography, starch and total sugar content by another one spectrophotometry, Amino acid content by high speed amino acid analyzer, crude protein content by nitrogen and protein analyzer, total Phosphorus content by ammonia Vanadate and ammonia molybdenum spectrophotometry, mineral element content by atomic absorption spectrometry.
4.1.1 Brix degree in sweet Sorghum stem
A. Changing Law of Brix Degree of juice in sweet sorghum stem
The research shows that the brix degree of juice in sweet sorghum stem is lower before heading stage. After that, with the grain forming, the brix degree straightly increase towards its maximum at harvest stage. For whole
Tab.4.1.1 Brix Degree of different Varieties at different period
|
variety |
time (D/M) |
||||||
|
26/8 |
5/9 |
13/9 |
4/10 |
10/10 |
15/10 |
29/10 |
|
|
RIO |
12.2 |
15.5 |
16.8 |
17.0 |
17.0 |
15.5 |
14.5 |
|
Shennong No.2 |
11.5 |
12.7 |
15.3 |
14.5 |
14.5 |
13.0 |
9.0 |
|
6AX1022 |
12.2 |
15.0 |
17.2 |
14.3 |
14.5 |
14.0 |
11.0 |
|
Jitian 2 |
10.1 |
12.8 |
15.8 |
15.5 |
14.0 |
14.0 |
12.2 |
|
Longshi 1 |
14.5 |
16.3 |
18.0 |
13.0 |
14.0 |
12.5 |
11.5 |
|
6AXN249 |
8.4 |
10.8 |
15.7 |
15.0 |
12.5 |
11.2 |
9.8 |
Stem or each section of the stem, its brix degree rises as the plant growing it is the period within heading the first ten days and the third ten days that the degree increases distinctly. From Tab.4.1.1, it is known although among the six varieties, the brix degree changing law and the maximum degree period are not same, the present time of the maximum value is highly according to the harvest stage. Therefore, sweet sorghum should be harvested at the grain maturing stage in which both high sugar content and grain yield can be obtained.
B. Analysis on Brix Degree of Juice in internodes and Whole Stem
From Tab.4.1.2, it can find that the brix degrees are different in every internodes, the tendency is low-high-low from top to low position, and most
Tab.4.1.2 internode brix degree of different varieties (1990.8.26)
|
variety |
internode |
||||||
|
2 |
4 |
6 |
8 |
10 |
12 |
14 |
|
|
Rio |
14.2 |
14.5 |
15.0 |
14.5 |
14.0 |
13.0 |
|
|
13.5 |
14.5 |
14.3 |
14.0 |
12.6 |
12.7 |
11.5 |
|
|
13.0 |
13.2 |
13.8 |
14.2 |
13.5 |
12.5 |
||
|
Shennong No.2 |
10.2 |
11.5 |
12.5 |
13.4 |
13.0 |
11.2 |
|
|
10.5 |
11.5 |
11.7 |
12.0 |
11.5 |
10.0 |
9.5 |
|
|
16.3 |
15.0 |
14.2 |
12.0 |
11.0 |
|||
|
6AX1022 |
15.0 |
14.0 |
15.3 |
13.0 |
|||
|
15.3 |
15.0 |
11.3 |
10.5 |
||||
|
12.3 |
11.1 |
11.5 |
10.0 |
8.5 |
|||
|
Jitian 2 |
13.0 |
10.5 |
10.3 |
8.6 |
9.0 |
||
|
13.5 |
12.6 |
12.5 |
12.3 |
||||
|
13.7 |
11.2 |
11.1 |
10.6 |
10.0 |
|||
|
Longshi 1 |
15.0 |
15.8 |
16.0 |
16.1 |
|||
|
12.4 |
13.0 |
14.0 |
|||||
|
15.5 |
16.4 |
14.2 |
|||||
|
6AXN249 |
8.2 |
10.1 |
9.5 |
9.0 |
|||
|
7.0 |
8.3 |
8.0 |
8.2 |
7.5 |
|||
|
14.0 |
14.3 |
13.0 |
11.0 |
9.5 |
8.7 |
||
Varieties highest brix degrees are occurred at 4 to 6th internodes from the top. In order to exactly measure the brix degree of stem, the juice for test should be extracted from whole stem.
Varieties highest brix degrees are occurred at 4 to 6th internodes from the top. In order to exactly measure the brix degree of stem, the juice for test should be extracted from whole stem theoretically. However, it is impossible to extract the stalk juice on field. The purpose of this trial is to find a way of testing brix degree by one internode to present the one of whole stem, Through testing the brix degree of each internode of a stem (as shown in Tab. 4.1.3). it is known that the brix of some internodes can not present the one of whole stalk, because the brixes are different for each internode. The average brix degree for all internodes are suggested to be as the one of whole stalk.
C. Comparison of Brix Degree of Different Varieties in the Same Period
Variance analysis of test results in different three days indicates that the difference is significant between brix degrees of different varieties. The test shows that the brix degree of Longshi 1 is the highest and the one of 6AXN249 is the lowest. There RIO, 6AX1022, Shennong No.2 and Jitian 2. in the midst of them. Statistics analysis shows before September, the brix degree of Longshi 1 is the highest, but with the growing of plants, at the beginning of September, the difference becomes smaller until no any gap between them. Thus, for prolonging the period of ethanol production from sweet sorghum, the order of seeding time are Longshi 1, Shennong No.2.
Tab.4.1.3. Comparison between Internodal Mean Brix Degree (IMBD) and Whole Stalk Brix Degree (TBD)
|
Time (D/M) |
||||||||||
|
Variety |
|
| |
26/8 |
| |
5/9 |
| |
13/9 |
|||
|
Plot |
q |
r |
s |
q |
r |
s |
q |
r |
s |
|
|
Rio |
MBD |
14.2 |
13.3 |
13.4 |
15.7 |
15.8 |
16.3 |
18.5 |
17.5 |
17.1 |
|
TBD |
12.8 |
10.6 |
13.2 |
15.5 |
15.5 |
15.5 |
16.0 |
18.0 |
16.5 |
|
|
Shennong No.2 |
IMBD |
12.0 |
12.8 |
13.7 |
14.0 |
15.4 |
11.2 |
14.6 |
17.2 |
12.3 |
|
TBD |
12.3 |
10.1 |
12.0 |
14.0 |
12.5 |
11.5 |
16.0 |
18.0 |
12.0 |
|
|
6AX1022 |
IMBD |
14.3 |
13.0 |
10.7 |
16.0 |
17.2 |
14.2 |
18.3 |
18.5 |
17.8 |
|
TBD |
13.5 |
11.6 |
11.5 |
16.0 |
16.0 |
13.0 |
17.0 |
19.0 |
15.5 |
|
|
Jitian 2 |
IMBD |
10.3 |
12.7 |
11.3 |
11.6 |
15.8 |
11.4 |
13.8 |
18.9 |
16.3 |
|
TBD |
10.2 |
10.1 |
10.0 |
12.0 |
14.5 |
12.0 |
12.0 |
18.5 |
17.0 |
|
|
Longshi 1 |
IMBD |
15.7 |
13.1 |
15.4 |
17.4 |
17.0 |
19.3 |
16.5 |
20.2 |
19.4 |
|
TBD |
14.5 |
14.0 |
15.0 |
15.0 |
15.5 |
18.5 |
16.0 |
19.0 |
19.0 |
|
4.1.2 Analysis of Total Sugar Content in Juice of Sweet Sorghum
There are plenty of sugar in the juice of sweet sorghum stem. However, how many kinds of sugars exist in the juice is still a question. Based on our results, it was not sufficient to regard the sum of sucrose, glucose and fructose as the total sugar content traditionally. The test by enthrone spectrophotometry shows the following kinds of sugars are existed in the juice of sweet sorghum, stem: xylose, ribose, arabinose, fructose, sorbose, galactose, mannose, sucrose glucose, polyglucose and glucoses. Of course, the total sugar content is much more than that of sucrose, glucose and fructose. Based on the test results as shown in Tab.4.1.4, the variance and the multiple comparison have proved both the variety and test time have a significant influence on sugar content. So in order to prolong the period of ethanol production and get more sugar, it is suggested that not only the varieties should be combined with but also the different harvest time should be planned.
4.1.3 Relationship between, Total Sugar Content and Brix Degree
It has been doubted if the brix degree equals to sugar content. The experiment confirmed that the sugar content usually larger than brix degree. Variance analysis also indicates that sugar content (Y) of all varieties have a significant(!y) or extremely significant (!y !y) Line correlation with brix degree (X). Their line correlations can be respectively described as Tab 4.1.5.
Tab.4.1.4 Total sugar content of different variety in different period
|
Variety |
Time (D/M) |
||||
|
4/10 |
10/10 |
15/10 |
25/10 |
29/10 |
|
|
Rio |
22.14 |
19.44 |
16.92 |
16.20 |
16.20 |
|
Shennong No.2 |
20.52 |
19.04 |
16.63 |
14.11 |
10.82 |
|
6AX1022 |
16.13 |
19.26 |
16.02 |
13.29 |
10.81 |
|
Jitian 2 |
21.24 |
16.20 |
15.95 |
10.29 |
13.86 |
|
Longshi 1 |
16.67 |
18.68 |
12.96 |
7.96 |
10.26 |
|
6AXN249 |
20.52 |
17.96 |
13.07 |
11.52 |
10.67 |
Tab.4.1.5 Line Correlation between Sugar Content and Brix Degree
|
Variety |
Equation |
R |
|
RIO |
Y= -7.712+ 1.660X |
0.89 |
|
Shennong No.2 |
Y= -4.714+ 1.662X |
0.97 |
|
6AX1022 |
Y= -5.624+ 1.601X |
0.90 |
|
Jitian 2 |
Y= -11.080+ 2.008X |
0.97 |
|
Longshi 1 |
Y= -14.176+ 2.283X |
0.94 |
|
6AXN249 |
Y= -9.549+ 2.052X |
0.97 |
Tab.4.1.5 shows the sugar content with brix degree has a positive correlation. Based these equations, we can predicts the sugar content by measuring the brix degree easily. In order to use equation more convenient, we dealt with total sugar content (y) and brix degree (x). Table 4.1.6 shows the mean Y and mean X of the 6 varieties at different periods. Variance analysis appears extremely Significant between Y and X, Our aim is this equation can be used in other varieties besides the tested ones.
The line-correlation is:
y= -10.24+ 1.974x
Tab.4.1.6 Mean total sugar content and mean brix degree
|
|
time | ||||
|
time (D/M) |
4/10 |
10/10 |
15/10 |
25/10 |
29/10 |
|
brix degree |
14.9 |
14.4 |
13.4 |
11.2 |
11.3 |
|
total sugar content |
19.54 |
18.43 |
15.26 |
12.2 |
12.1 |
4.1.4 Contents of some main sugars
A. Glucose content
Glucose is dextrose hose being present in all plant organs and tissues. Glucose has two crystals: one is µ -glucose separated out from alcohol or water solution under room temperature, with melting point of 146°C and [µ]200+ 112.2° C; another is b -glucose separated out from hot pyridine solution of 148 to 150 °C, [µ]200+ 18.7°C.
D-glucose is the only form in natural world with a saccharinely of 0.69 times as much sucrose.
Glucose is the primary material of plant photosynthesis. For C4 species, besides the Calvin cycle of glucose formation, there is also a four-carbon pathway for CO2 fixation in mesophyll cells, therefore they have great potential for CO2 assimilation.
Sweet sorghum is a C4 crop, with lower CO2 compensation point, higher light saturation point and weak photorespiration, and consequently has a higher biological yield.
Glucose is a substrate of respiration and also a component of sucrose, starch and cellulose.
As a reducing sugar, glucose can be fermented by saccharomycete. In fermentation, acetic aldehyde and CO2 are produced through decarboxylation of pyruvic acid formed from the dehydrogenation of glucose, then acetic aldehyde is dehydrogenated and alcohol is produced. The whole process is under anaerobic and enzymatic conditions, which is known as alcohol-producing fermentation.
Glucophosphate ester can be transformed into fructophosphate ester by isomerase. Glucose can form starch either with ADPG (or UDPG) as offering under amylosucurose, or with glucophosphate ester as offering under phosphatase transferring glucose to an introducer. Cellulose is formed through times of translocation of glucose unit to the glucose chain from GDPG under transferase.
Tab.4.1.7 Glucose content of different Varieties (%) 1989
|
Variety |
Time (D/M) |
|||
|
27/9 |
6/10 |
12/10 |
T* |
|
|
Rio |
1.0 |
2.2 |
1.70 |
4.2 |
|
Shennong No.2 |
2.3 |
2.1 |
2.4 |
3.2 |
|
6AX1022 |
2.2 |
1.9 |
2.7 |
4.8 |
|
Jitian 2 |
3.4 |
3.1 |
4.0 |
5.6 |
|
Longshi 1 |
2.1 |
1.7 |
1.8 |
5.4 |
T: sampled on October 6 and measured on October 12
From Tab.4.1.7, samples were obtained for different varieties in different growth stages. The juice was extracted and was to be analyzed for glucose content. The variance analysis showed that both varieties and growth stages affected glucose content very significantly.
The multiple comparison results using SSR method showed that Jitian-2 was highest in glucose with 1.762 difference from the lowest Rio; the glucose content of Jitian 2 had significant difference with that of Longshi 1 and 6AX1022, very significant with that of Shennong No.2 and Rio; there is no significant difference among 6AX1022, longshi 1, Shennong No.2 and Rio. As for the growth stages, October 6 sampling, then stored until October 12 for extraction and analysis showed highest glucose content, Very significantly different from other stages, while there is no significant difference among the latter.
In summary, varieties were an very important factor determining the glucose content, there were differences in glucose among varieties; there were no significant differences in that among growth stages, but the stored sample after harvest gave obviously higher glucose content.
B. Fructose content
Fructose is a hexose with reductive character. b -pyranofructose is its free type, and b -furanofructose the combined type. The natural fructose is all levulose, µ -D-fructose with [µ]200 -63.6°C, b -D-fructose with [µ]200-133.5°C. Fructose is a colorless crystal with strong hygroscopicity. It is sweetest among the sugars, with a saccharinity of 1.15 to 1.5 times as much as sucrose, so it can be used as nutrient and as preserving agent.
Fructose can be combined with saccharomycete. It is first transformed into fructophosphate ester, and then enter the EMP pathway. The sucrose synzyme existing in high plants can use uridine diphosphate glucose (UDPG) as the offering of glucose to form sucrose with fructose. It can also be synthesized under sucrose phosphate using UDPG as offering of glucose and 6-p-fructose as receptor. The first product of above reaction is phosphorescence that is then hydrolyzed to sucrose under phosphate.
In plant photosynthetic tissue sucrose phosphoresce is more active, while in non-photosynthetic tissue sucrose synzyme is mere active.
Tab.4.1.8 shows Fructose contents of 5 varieties, Rio.Shennong No.2, 6AX1022, Jitian 2, Longshi 1, in 4 growth stages, September 27, October 6, October 12 and October 6 sampling but October 12 measuring, were analyzed. The results indicated that varieties were not important determinant for fructose content. Of the 5 varieties, only Jitian 2 was significantly different in fructose content from Rio, whereas there was no big difference among others. However, growth stages affected fructose content very much. October 6 sampling but October 12 measuring got a highest fructose content, very significantly different from other stages among which no significant difference was found. Like glucose, fructose increased very significantly after storage. This means that storage exerts a large effect on fructose content.
Tab.4.1.8 Fructose content in stem juice (%) 1989
|
Variety |
Time (D/M) |
|||
|
27/9 |
6/10 |
12/10 |
T* |
|
|
Rio |
0.8 |
1.7 |
1.4 |
3.6 |
|
Shennong No.2 |
1.9 |
1.7 |
2.0 |
2.6 |
|
6AX10226 |
1.8 |
1.5 |
2.3 |
4.4 |
|
Jitian 2 |
2.6 |
2.4 |
3.0 |
4.3 |
|
Longshi 1 |
1.8 |
1.5 |
1.6 |
4.8 |
T: Sampled on October 6 and measured on October 12
C. Sucrose content
Sucrose is a widely existed disaccharide in natural world, and it is a non-reducing sugar. It is found in all photosynthetic plants, but is more in cane and beet so it is popularly called cane sugar on beet sugar sucrose plays an important role in plant physiology, it is not only the main product of photosynthesis, but also the main form of storage and accumulation of carbohydrate, sucrose is also the transportation form of carbohydrate within plant.
Sucrose is disaccharide, when hydrolyzed, one molecule D-glucose and one molecule D-fructose are produced sucrose can be looked as a product of a -hydroxyglucoside and b -hydroxyfrucoside losing one molecule of water. The mixture of glucose and fructose formed from sucrose hydrolysis is defined as invert sugar.
There is no hydroxyl group of glucoside in sucrose molecule, so sucrose cannot be changed to open chain structure. Therefore sucrose has no multiracial effect, can not form osazone. It has no reductive effect, is non-reducing sugar sucrose is dextrose with [a]20 0=66.5°C. Saccharomycete can ferment sucrose.
Tab.4.1.9 Sucrose content in stem juice (%) 1989
|
Variety |
Time D/M) |
|||
|
27/9 |
6/10 |
12/10 |
T* |
|
|
Rio |
6.9 |
9.0 |
5.7 |
7.0 |
|
Shennong No.2 |
3.6 |
5.9 |
5.5 |
9.6 |
|
6AX1022 |
3.4 |
7.2 |
5.5 |
9.2 |
|
Jitian 2 |
2.2 |
3.7 |
7.4 |
2.8 |
|
Longshi 1 |
7.5 |
6.9 |
9.4 |
10.0 |
T: Sampled on October 6. and measured on October 12
Tab.4.1.9 shows the sucrose content of the tested varieties. It could the seen from the variance analysis and multiple comparison that varieties and growth stages had no significant effect on sucrose, and the content is relatively stable. Thus sucrose content does not greatly influence the fermented sugar and total sugar content.
D. Pooled analysis of glucose, fructose and sucrose
From Table 4.1.10, Rio, Shennong No.2, 6AX1022, Jitian 2 and Longshi 1 were analyzed for sugar contents on September 27, October 6, October 12, and October 6 sampling but October 12 measuring. From Fig 1, we can know the differences among the 3 kinds of sugar contents.
From the above 3 factors randomized block experiment, conclusions were made as follows:
a. October 6 sampling and then stored until October 12 showed very significantly higher in sugar content than September 27, October 6 and October 12, indicating that storage could increase sugar content. The other 3 stages had no significant differences in sugar content, meaning that sugar content was stable during that period.b. sucrose content was very significantly different with glucose and fructose, while glucose content was not obviously different from fructose. This mean that sucrose prevailed over glucose and fructose in the stem sap of sweet sorghum.
c. Sucrose, glucose and fructose contents showed great significant difference for Rio, Shennong No.2, 6AX1022 and Longshi 1, but no significant difference for Jitian 2.
d. The glucose content in Jitian 2 varied significantly with those of the other 4 varieties.
e. The fructose content showed no significant variance among the studied varieties.
Tab.4.1.10. Glucose, Fructose, sucrose content in stem juice of different varieties at different period (%) 1989
|
|
Time (D/M) |
|||||
|
27/9 |
6/10 |
|||||
|
variety |
Glucose |
Fructose |
Sucrose |
Glucose |
Fructose |
Sucrose |
|
Rio |
1.0 |
0.8 |
6.9 |
2.2 |
1.7 |
9.0 |
|
shennong No. 2 |
2.3 |
1.9 |
3.6 |
2.1 |
1.7 |
5.9 |
|
6AX1022 |
2.2 |
1.8 |
3.4 |
1.9 |
1.5 |
7.2 |
|
Jitian2 |
3.4 |
2.6 |
2.2 |
3.1 |
2.4 |
3.7 |
|
Longshi 1 |
2.1 |
1.8 |
7.5 |
1.7 |
1.5 |
6.9 |
|
|
Time (D/M) |
|||||
|
12/10 |
T* |
|||||
|
variety |
Glucose |
Fructose |
Sucrose |
Glucose |
Fructose |
sucrose |
|
Rio |
1.7 |
1.4 |
5.7 |
4.2 |
3.6 |
7.0 |
|
shennong No. 2 |
2.4 |
2.0 |
5.5, |
3.2 |
2.6 |
9.6 |
|
6AX1022 |
2.7 |
2.3 |
5.5 |
4.8 |
4.4 |
9.2 |
|
Jitian2 |
4.0 |
3.0 |
7.4 |
5.6 |
4.3 |
2.8 |
|
Longshi 1 |
1.8 |
1.6 |
9.4 |
5.4 |
4.8 |
10.0 |
* T: Sampled on October 6 and measured on October 12
Fig.4.1.1 Glucose, Fructose and sucrose content in stem juice
4.1.5 Starch content
Starch is a material of white and colorless, existing in granule forms of spherical or oval depending on plant types. It consists of amylose and amylopectin, and in most case the former accounts for 10 to 20% and the latter 80 to 90% It transfers into D-glucose by complete hydrolysis and into maltose by partial hydrolysis.
The water solution of starch of dextrose with [µ]200 =201.5 to 205 °C. The mean specific weight is 1.5.
Looking at the structure of starch, we know that at the end position of the polyglucoside chain there is free semi-acetalhydroxyl. But starch generally does not present reductive character, because there is only one semi-acetal hydroxyl in every hundreds or even thousands of glucose units.
Tab.4.1.11 Starch content of stem juice (%) 1990
|
Variety |
Time (D/M) |
||||
|
4 /10 |
10/10 |
15/10 |
25/10 |
29/10 |
|
|
Rio |
0.32 |
0.27 |
0.16 |
0.03 |
0.07 |
|
Shennong No.2 |
0.99 |
0.23 |
0.37 |
0.06 |
0.02 |
|
6AX1022 |
0.30 |
0.16 |
0.12 |
0.09 |
0.07 |
|
Jitian 2 |
0.45 |
0.43 |
0.14 |
0.11 |
0.09 |
|
Longshi 1 |
0.26 |
0.29 |
0.04 |
0.02 |
0.06 |
|
6AXN249 |
0.41 |
0.45 |
0.37 |
0.03 |
|
Starch is the main storing form of sugar and energy in plants existing with great amount in seeds, fruits, root and stem tubers, and with small amount in leaves and stems.
Starch can not be fermented by saccharomycete directly, it needs to be dextrinized and saccharified, turning into fermentable, and then can be used to produce alcohol through fermentation.
Starch content was measured for 6 varieties, Rio, Shennong No.2, 6AX1022, Jitian 2, Longshi 1 and 6AXN249, at 5 growth stages, October 4, October 10, October 15, October 25 and October 29 (Table 11). Variance analysis and multiple comparison results showed that varieties had little affect on starch content, among the 6 varieties only Shennong No.2 and 6AXN249 exhibited significant difference. Growth stages affected starch content greatly starch content on October 4 was highest, very significantly different from those on the other stages except October 10. starch content on October 10 had no significant difference with those on October 4 and October 15, but had significant difference with these on October 25 and October 29. There were no significant differences in starch content among October 15, October 25 and October 29.
From the above analysis, we know that starch is very low in stem juice, it contributes in alcohol production with small amount so the stem juice of sweet sorghum is a good saccharine source. Therefore, the alcohol production with sweet sorghum stem as raw material does not require complicated technology and expensive equipments, also the production period is short because of some procedures being left out. It is a low cost and easily operated alcohol producing method.
As for starch content, early October is the best time for harvest when starch amount is high. starch can be utilized to produce alcohol through fermentation after saccharigation. Although starch content is not high, it is still important for a large production scale so the starch has also certain value in alcohol production.
4.1.6 Relation between total sugar and glucose, fructose and sucrose in stem juice
According to the preceding discussion that the total sugar in the juice includes some penthouse, hexose and polysaccharide. of these sugars, glucose, fructose, sucrose and starch have examined in order to learn some internal regularities.
Tab.4.1.12 and Tab.4.1.13 showed sugar contents of 5 varieties measured in 1989. The results in Table 4.1.12 were measured on October 12 immediately after sampling, and those in Table 4.1.13 were measured on October 12 after 6 days storage. From these tables we know that glucose, fructose and sucrose are the main parts of sugars in the juice, the sum of these 3 sugars is near to the total sugar amount but they are not the same thing, especially different sugars should not be simply summed up theoretically. So, the estimate of total sugar should be made by direct measurement or calculated according to the brix degree using the formula described earlier.
Table 4.1.12. Sugar Content in Stem Juice (%) 1989.10.12
|
Variety |
Rio |
Shennong No. 2 |
6AX1022 |
Jitian2 |
Longshi 1 |
||
|
total sugar content |
12.60 |
12.20 |
14.40 |
10.90 |
18.35 |
||
|
|
Glucose |
1.7 |
2.4 |
2.7 |
4.0 |
1.8 |
|
|
|
Fructose |
1.4 |
2.0 |
2.3 |
3.0 |
1.6 |
|
|
|
Sucrose |
5.7 |
5.5 |
5.5 |
7.4 |
9.4 |
|
Table 4.1.13. Sugar Content in Stem Juice (%) 1989
|
Variety |
Rio |
Shennong No. 2 |
6AX1022 |
Jitian2 |
Longshi 1 |
||
|
total sugar content |
15.26 |
17.50 |
20.20 |
11.40 |
18.20 |
||
|
|
Glucose |
4.2 |
3.2 |
4.8 |
5.6 |
5.4 |
|
|
|
Fructose |
3.6 |
2.6 |
4.4 |
4.3 |
4.8 |
|
|
|
Sucrose |
7.0 |
9.6 |
9.2 |
2.8 |
10.0 |
|
It is known that the transformation from glucose to sucrose under enzyme is a simple process. Furthermore, sugar and starch contents are different among varieties, so considerations should be made on choosing higher glucose and fructose or higher sucrose. Perhaps it is better to select higher glucose and fructose sweet sorghum considering that the transformation from glucose to sucrose or starch, and then starch and sucrose turning into glucose in the process of fermentation all consume energy.
4.1.7 Crude protein, amino acid and mineral component
The stalk of dual-purpose sweet sorghum for grain and feed contains much sugar. It is applicable for ensilage for its better palatability and easy lactic acid fermentation. The chopped fresh sweet sorghum stalk is put in gas-tight silo or tower, and through lactic acid fermentation becoming odorous, palatable with moderate sweet and sour and long keeping juicy feed for winter on the whole year use. The organic acids in the ensilage can promote the secretion of digestive gland, hence increase the domestic animal's digestibility for the feed. This ensilage has also an effect of light diarrhoea, therefore prevent animals from constipation. The ensilage of the stalk could be conducted after grain harvesting.
Moreover, because of the multiple nutrients in sweet sorghum juice, it has a foundation for being used in food production For example, sweet sorghum can be used to produce non-alcohol drink.
The present study determined the components of the juice, but the feed utilize the whole stalk Therefore the following discussion will focus mainly on the utilizing potential in food production.
A. Protein and amino acid content in stem juice
a. Protein content
In view of the food science, protein contributes not only to the nutritional values But also the color, fragrance, odor and texture of the food. So the measurement of protein in the stem juice and the research of its transformation in the process of drink production have important practical values.
Tab.4.1.14 Crude protein content in stem juice (mg/ml) 1989
|
|
Variety | ||||
|
Time (D/M) |
Rio |
Shennong No.2 |
6AX1022 |
Jitian2 |
Longshi 1 |
|
27/9 |
4.869 |
1.560 |
1.796 |
1.560 |
3.073 |
|
6/10 |
5.578 |
1.702 |
2.647 |
1.938 |
3.073 |
The crude protein in the stems is showed in Tab.4.1.14 for 5 varieties It increased in October Comparing to fruit juice, sweet sorghum stem juice contains no less protein, for example apple juice containing nitrogenous compounds 1.25mg/ml, pear juice containing 1.33 mg/ml.
b. Amino acid content
Protein and amino acid function as an organic buffering system keeping pH value stable in the body. The human essential amino acids must be obtained from food. The nutritional value of a drink depends not only on the amount of nutrients, but more importantly on the numbers of nutrients. Natural food contains basically all kinds of nutrients with stable proportion and amount, and is high in nutritional value, Tab.4.15 shows amino acid contents in sweet sorghum stem. Of the human essential amino acids, lysine, phenylalanine, valine, methionine, leucine, isoleucine and threonine are found in the juice, histidine essential to babies is also found. Tryptophan was not determined in this research.
B. Mineral components in stem juice
Only small part of minerals takes part in the formation of organic matter, the majority of them are in the state of inorganic salts or electrolyte maintaining osmotic pressure, adjusting pH state, also keeping protoplasm active and engaging in biochemical reaction. So it is necessary for a drink to contain some mineral elements. The minerals of different varieties in stem sap are showed in Tab.4.1.16.
Tab.4.15. amino acid content in stem Juice (mg/ml) 1989.10.6
|
Amino acid |
Variety |
|||||
|
Rio |
Shennong No. 2 |
6AX1022 |
Jitian2 |
Longshi 1 |
||
|
aspartic acid |
1.542 |
0.130 |
0.430 |
0.167 |
0.406 |
|
|
threonine |
0.102 |
0.037 |
0.630 |
0.041 |
0.069 |
|
|
serine |
0.166 |
0.042 |
0.069 |
0.049 |
0.057 |
|
|
qlutanic acid |
0.523 |
0.160 |
0.328 |
0.197 |
0.410 |
|
|
glycine |
0.074 |
0.039 |
0.067 |
0.090 |
0.074 |
|
|
alanine |
0.096 |
0.048 |
0.071 |
0.060 |
0.189 |
|
|
veline |
0.114 |
0.050 |
0.074 |
0.055 |
0.083 |
|
|
inethianine |
0.044 |
0.027 |
0.040 |
0.035 |
0.043 |
|
|
isoleucine |
0.057 |
0.031 |
0.036 |
0.024 |
0.038 |
|
|
leucine |
0.140 |
0.065 |
0.080 |
0.055 |
0.100 |
|
|
lyrosine |
0.064 |
0.025 |
0.019 |
0.012 |
0.022 |
|
|
pherylalanine |
0.087 |
0.048 |
0.054 |
0.040 |
0.065 |
|
|
lysine |
0.074 |
0.040 |
0.063 |
0.029 |
0.063 |
|
|
annonia |
0.103 |
0.028 |
0.045 |
0.030 |
0.048 |
|
|
histidine |
0.043 |
0.015 |
0.031 |
0.014 |
0.029 |
|
|
arginine |
0.031 |
0.037 |
0.069 |
0.037 |
0.032 |
|
|
proline |
0.091 |
0.056 |
0.064 |
0.055 |
0.037 |
|
Table 4.1.16 Mineral components in stem juice (ppm) 1989
|
Variety |
elements |
||||||
|
total phosphorus |
K |
Na |
Ca |
Ng |
Fe |
Mn |
|
|
Rio |
50 |
2200.80 |
15.56 |
92.85 |
8.4 |
84.21 |
91.14 |
|
Shennong No.2 |
50 |
1431.15 |
11.44 |
125.99 |
6.83 |
89.60 |
66.22 |
|
6AX1022 |
55 |
1603.35 |
7.48 |
196.82 |
7.35 |
101.97 |
99.01 |
|
Jitian2 |
35 |
904.05 |
1.24 |
100.94 |
3.68 |
97.74 |
144.90 |
|
Longshi 1 |
110 |
3087.00 |
25.61 |
151.31 |
7.87 |
96.20 |
99.43 |
Maintaining normal vital functions, a man needs to take certain amount of minerals, for example an adult needs 400 to 100mg calcium, 200 to 300mg magnesium, 0.9 mg iron a day. some satisfy the human need just from normal food, and some are not sufficient, which causes some kinds of illness. For this reason some fortified drinks with calcium and zinc have been developed in recent years to meet the requirement.
Making drink with sweet sorghum stem juice has great superiority because sweet sorghum is very productive and makes the resource for drink production very rich, and also because this drink is cheaper. Therefore the drink has stronger competitiveness for its low price.
According to the experimental results, the possibilities to make drink with the juice were studied. However, because of the influence of the formulation and the production technology some components of the raw materials may have some changes. Between the nutrients there are synergistic action and also antagonistic action, so the biological effects should be more considered. The drink made from sweet sorghum stem juice is not sufficient in acidity, and Vc content has not been determined yet, which remain to be studied .
Conclusion
A. The brix degree of internodes, measured in the center of every internode, were high in the middle position of the stem and low in the up and down place. The highest brix degree differed among varieties in internode position but for most varieties they occurred at 4 to 6th internode from the top.
The brix degree were measured at different stages, variance analysis and multiple comparisons were also made. The results indicated that Longshi 1 showed higher brix degree than other varieties before waxen maturity, and along with maturity the differences of brix degree were becoming smaller or ever non.
B. The total sugar content was affected very significantly by varieties and growth stages, Among the varieties, Rio and Shennong No.2 indicated higher, while Longshi 1 and 6AxN249 indicated lower. As for the time, October 4 to October 10 measured higher total sugar content, when all varieties had ripened so, the time of high sugar content was identical with the maturity.
C. It has long been concerned for the relation between brix degree and total sugar content. The measurement of total sugar is very inconvenient in practice. So measuring brix degree with WYT-1 hand sugar refractometer and then converting to the total sugar is desired. A correlation analysis for the brix degree and total sugar of sweet sorghum stem juice had been conducted that they had significant Linear correlation. The regression equations were made out for each variety in order to extend the relationship to other varieties, a general regression equation of total sugar and brix degree has been developed:
y= -10.24+ 1.974x
It has been tested that the frequency of less than 2% differences between the calculated and the measured total sugars is over 77%.
D. There were significant or very significant differences of glucose contents among the tested varieties, but were no significant differences of fructose and sucrose contents among them.
Among these three sugars, sucrose contents were very significantly different from glucose and fructose contents, while the latter two sugars were similar. This indicates that sucrose content in sweet sorghum stem juice is dominant and it keeps relatively stable along with the growth stages. It had been found from the measurement of sugars after one week's storage of the harvested stem that the storage had great effects on the glucose and fructose contents which increased, and had little effect on sucrose.
E. The total sugar content was very high in sweet sorghum stem juice, but not all of the sugars were fermentable. The fermentable glucose, fructose and sucrose were in dominance.
F. The starch contents were very low in the stem juice and no significant differences were found between varieties. The starch was higher at early October. Therefore, some treatments to the starch might be taken in the process of alcohol production, such as applying saccharification, in order to utilize the limited starch and increase alcohol producing rate.
G. Among the 6 tested varieties, Shenong 2 had the highest biological yield, Longshi 1 and 6AxN249 ripened earlier, Longshi 1 had higher sugar content by October. For a better variety arrangement, Longshi 1 could be taken as the first source of alcohol production, then in turns of Shenong No.2 and Rio. Thus not only the alcohol production period could be extended, but also the problems from storage could be reduced.
H. There are also certain amounts of amino acids and mineral elements in sweet sorghum juice, which provides possibilities for their multiple usage, especially in the use of soft drink production.
Alcohol production with sweet sorghum stem is a very complicated work . We can find some distances between theoretical and practical when evaluating the characters of the varieties, such as for the variety arrangement, the manpower, material resources and other things are involved. The objective of this study is to provide some valuable data for the fermentation and alcohol production with sweet sorghum stem juice and to make this work have more theoretical knowledge.
References
1. Li Haibin, The substance production and sugar accumulation in sweet sorghum, 1986
2. Ma Zhihong, Study on sugar forming law of sweet sorghum, 1986
3. Li Zhenwu, The analysis of internode brix degree of sweet sorghum, Liaoning Agricultural Science, 1988, 6
4. Wan Liang Chai, How to produce non-alcohol drink, China Food Publishing House, 1986.
5. Shao Chang Fu, Procedure in soft drink production Light Industry Publishing House, 1987.
6. F.R. Miller, R.A Greelman, 1980 "Sorghum A new fuel", 35th Annual Corn and Sorghum Research Conference.
7. Ma Hongtu, Breeding sweet sorghum with high grain yield and sweet stalks.
8. Xie Fenzhou, Sugar accumulation law in stem Juice of sweet sorghum, Liaoning Agricultural Science .1989.5
The fermentation of sweet sorghum juice for ethanol production with utilization of the technology of immobile cells carrier, as compared with traditional ferment technology, had characteristics of faster working speed, higher productivity and efficiency, shorter action cycle and simpler required equipment. In addition, the continuous and automatic production was achieved easily. The production capacity of the technology could be ten to twenty times more than one of traditional ferment technology. It has been one of the most important improvement and developing direction for ethanol production in the world today. For realizing rapid and continuous fermentation, the key task was to study mass production of gelatinous particles of yeast cells immobilized. It was reported that production of gelatinous particles of yeast cells immobilised in Japan was carried out by use of vibration technology. The solution of yeast cells and carrier were broken into tiny drops. So the yeast cells were embed in calcium keltone. The diameter of spray nozzle for this technology was 1.1 mm, and its maximum productivity was 24 l/h.
The new technology of yeast cells immobilised carrier was studied by Shenyang Agricultural University cooperated with Shenyang Forestry and Soil Research Institute. It was used for extraction of ethanol from juice of sweet sorghum stem. The experiment showed that the thirty percentage of fill factor of gelatinous particles of yeast cells immobilised is needed in the ferment reaction container. So a set of machinery equipment for mass production of the yeast cells immobilized was required. After several experiments, we have developed a pelletizing machine for yeast cells immobilized carrier production. The machine's productivity was 1501/h, 6.25 times more than the one of vibration spray nozzle method at abroad. The study has got a patent in China. The number of the patent licence is 88210233.
4.2.1 Design and Calculation
The equipment was composed of mixer, centrifuge, trough of immobilizing cells and collector of gelatinous particles. The mixer and collector will be introduced separately.
A. Main Structure of the Centrifuge
The centrifuge was made up of electromagnetic governing electric motor, hopper, transmission and centrifuge tray as shown in Fig. 4.2.1.
B. Theoretical Analysis and Calculation
The basic principle of producing gelatinous particles is by use of centrifugal force to break mixed solution of yeast cells with colloid of keltone as carrier into tiny drops, then the drops fall into liquid of calcium in the trough, and then immobilized, the yeast cells are embed by carrier to produce gelatinous particles.
Fig. 4.2.1 Schematic diagram of the centrifuge
When flowing into the centrifuge tray through the hopper and pipe, the mixed solution rotates at uniform motion. The linear velocity of the mixed solution in the centrifuge tray is given as follows:
v = 27p rn/ (60 x 1000) (m/s)
where r is the radius of the centrifuge tray (mm), n is the rotational speed of the centrifuge tray (r/min). According to the second law of Newton, the centrifugal force acting on the mixed solution is given as follows:
F = ma = mv2 / r (N)
where m is the mass of the rotating solution (kg), a is the acceleration of the rotating solution (m/s). The experiments showed that the size of tiny drops which were separated from rotating solution was related to the linear velocity of the centrifuge tray, hole diameter of the centrifuge tray and viscosity of mixed solution. Having selected optimum viscosity of the mixed solution and hole diameter of the centrifuge tray by means of experimental analysis, we concluded that the linear velocity of the centrifuge tray was the main factor influencing mass and size of the tiny drops. If the centrifugal force acting on solution running through the hole of the centrifuge tray was greater than cohesion of the solution, the solution was separated into a tiny drop and thrown along the direction of the linear velocity of the centrifuge tray. Obviously, the faster linear velocity, the smaller the drop, and vice versa. If the linear velocity was so lower that the centrifugal force acting on the solution running out the centrifuge tray smaller than cohesion of the solution, the solution could not be separated into a drop, and flowed out the centrifuge tray in the form of strip. Consequently, according to required size of the gelatinous particles, a range of suitable rotational speed of the centrifuge tray could be determined.
Having been thrown along the direction of the linear velocity of the centrifuge tray, the drops were thrown horizontally in the air. The displacement of the drop was given as follows:
x = vt
y=gt2/2
where x is the displacement of the at horizontal direction, y is the displacement of the vertical direction, g is the acceleration of the drop, t is the time of the drop moving in the air.
Because of the influence of the centrifugal force and cohesion of the solution, the shape of the drop was not round when it was separated from the centrifuge tray. As the centrifugal force was disappeared and the surface tension of the solution was put into effect, the drop turned gradually into round while it moved in the air. Obviously, the longer the moving time of the drop in the air, the better the roundness shaped. Consequently, the vertical distance from the centrifuge tray to the trough of immobilizing cells and the diameter of the trough could be determined.
After falling into liquid of calcium in the trough, the drops were immobilized. As a result, the gelatinous particles were formed.
C. Measurement and Calculation of the Centrifuge's Power
There were many factors influencing the power of the centrifuge. The calculation of power was more complicated. Hence, technology of electric measurement was used for testing the centrifuge's power. According to the measured moment, the centrifuge's power could be calculated.
a. Main Equipments
The measuring equipment was composed mainly of centrifuge, telemetering strainometer of MRT-220B Model, signal processor of 7T17S Model and so on.
b. Principle and Method of Measurement
Fig.4.2.2 Schematic diagram of the measurement of the centrifuge's power
As Fig. 4.2.2 shown, a thin shaft as elastic element was joined between the electric motor and the transmission. Four strain gauges were stuck on the thin shaft at an angle of 45° with the axis separately. They were wired on the launcher of telemetering strainometer to compose Wheatstone bridge circuit. When the centrifuge was working, the moments acting on the shaft were transferred into electric signals by the telemetering strainometer. The electric signals were launched by the launcher, received by the receiver and recorded on the tape recorder. Sampling and processing of signals through the signal processor, the mean values of the moments were obtained (see Table 4.2.1). The mean value of the power were formulated as follows:
P = Mn/973.6 (kw)
Where M is the mean value of the moment on the shaft (kg-m), n is the rotational speed of the shaft (r/min).
The correlation between the rotational speed and the mean value of the moment (or the power) are given in Table 4.2.1.
Table 4.2.1 shows that the maximum power of the centrifuge is 59.4 w. Hence, a electromagnetic governing electric motor with 0.6 kw power was used to the centrifuge.
Table 4.2.1 The mean value of the moments and the power
|
Rotational speed (r/min) |
No load |
On load |
||
|
Value of the moment (kg-m) |
Value of the power (kw) |
Value of the moment (kg m) |
Value of the power (kw) |
|
|
120 |
0.183 |
0.0226 |
0.184 |
0.0227 |
|
160 |
0.184 |
0.0302 |
0.192 |
0.0315 |
|
200 |
0.185 |
0.0380 |
0.216 |
0.0452 |
|
240 |
0.189 |
0.0466 |
0.241 |
0.0594 |
4.2.2 Experimental Analysis of Producing Gelatinous Particles
A. Determination of the Rotational Speed of the Centrifuge Tray
The experiments showed that the rotational speed of the centrifuge tray was a important parameter. If the rotational speed was too fast or low, the quality of the gelatinous particles would be changed. When the radius of the centrifuge was 900 mm, the optimum rotational speed was from 120 to 240 r/min. Obviously, the greater the required size of the gelatinous particles, the slower the rotational speed that was chosen. Conversely, the smaller the required size, the faster the rotational speed.
B. Quality Analysis of the Gelatinous Particles
There were two main indexes to evaluate the quality of the gelatinous particles: diameter distribution and roundness of gelatinous particles.
a. Diameter Distribution of the Gelatinous Particles
When the hole diameter of the centrifuge tray was 3.5 mm and the rotational speed of the centrifuge tray was from 240 to 120 r/min, the diameter distribution of the gelatinous particles was within the range of 0.5 to 4 mm. If other parameters were altered, the diameter distribution would be changed. The experimental data of the gelatinous particles are given in Table 4.2.2. The experimental conditions were: rotational speed at 160 r/min; the hole diameter of the centrifuge tray of 3.5 mm; preserving for 16 hours; to take sample for 31 times; the weight of each sample 20 g. The samples were classified separately through the classifying screen with different diameter of holes.
Table 4.2.2 The experimental data (1991)
|
No |
Diameter of the particle (mm) |
Sample's weight (g) |
||||
|
0.5-1 |
1-2 |
2-3 |
>3 |
no round |
||
|
1 |
0.1 |
9.5 |
9.0 |
1.2 |
0.2 |
20 |
|
2 |
0.2 |
9.4 |
8.3 |
1.6 |
0.5 |
20 |
|
3 |
0.1 |
8.8 |
9.4 |
1.3 |
0.4 . |
20 |
|
4 |
0.1 |
8.6 |
9.9 |
0.7 |
0.7 |
20 |
|
5 |
0.1 |
8.7 |
9.3 |
1.2 |
0.7 |
20 |
|
6 |
0.4 |
8.4 |
9.5 |
1.2 |
0.5 |
20 |
|
7 |
0.1 |
8.6 |
9.7 |
1.0 |
0.6 |
20 |
|
8 |
0.3 |
8.5 |
9.3 |
1.0 |
0.9 |
20 |
|
9 |
0.2 |
8.2 |
10.0 |
1.0 |
0.6 |
20 |
|
10 |
0.2 |
8.4 |
9.4 |
1.1 |
0.9 |
20 |
|
11 |
0.4 |
9.6 |
8.7 |
0.8 |
0.5 |
20 |
|
12 |
0.2 |
9.0 |
9.0 |
1.2 |
0.6 |
20 |
|
13 |
0.1 |
9.3 |
9.0 |
1.0 |
0.6 |
20 |
|
14 |
0.1 |
9.6 |
9.1 |
0.6 |
0.6 |
20 |
|
15 |
0.4 |
8.4 |
8.6 |
1.3 |
1.3 |
20 |
|
16 |
0.3 |
11.8 |
7.2 |
0.4 |
0.3 |
20 |
|
17 |
0.1 |
12.0 |
6.8 |
0.6 |
0.5 |
20 |
|
18 |
0.8 |
|||||