Sodium bicarbonate is added to the blanching water when okra, green peas and some other green vegetables are blanched. The chemical raises the pH of the blanching water and prevents the fresh green colour of chlorophyll being changed into pheophytin which is unattractive brownish-green.
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The preservative solutions in the fruit and vegetable pre-treatment can only be used in enamelled, plastic or stainless-steel containers; never use ordinary metal because solutions will corrode this type of container.
As a general rule, preservatives are not used for treating onions, garlic, leeks, chilies and herbs.
In osmotic dehydration the prepared fresh material is soaked in a heavy (thick liquid sugar solution) and/or a strong salt solution and then the material is sun or solar dried. During osmotic treatment the material loses some of its moisture. The syrup or salt solution has a protective effect on colour, flavour and texture.
This protective effect remains throughout the drying process and makes it possible to produce dried products of high quality. This process makes little use of sulphur dioxide.
The main problems for sun drying are dust, rain and cloudy weather. Therefore, drying areas should be dust-free and whenever there is a threat of a dust storm or rain, the drying trays should be stacked together and placed under cover.
In order to produce dust-free and hygienically clean products, fruit and vegetable material should be dried well above ground level so that they are not contaminated by dust, insects, livestock or people. All materials should be dried on trays designed for the purpose; the most common drying trays have wooden frames with a fitted base of nylon mosquito netting. Mesh made of woven grass can also be used. Metal netting must NOT be used because it discolours the product.
The trays should be placed on a framework at table height from the ground. This allows the air to circulate freely around the drying material and it also keeps the food product well away from dirt. Ideally the area should be exposed to wind and this speed up drying, but this can only be done if the wind is free of dust.
With 80 cm x 50 cm trays, the approximate load for a tray is 3 kg; the material should be spread in even layers. During the first part of the drying period, the material should be stirred and turned over at least once an hour.
This will help the material dry faster and more evenly, prevent it sticking together and improve the quality of the finished product. Products for sun drying should be prepared early in the day; this will ensure that the material enjoys the full effect of the sun during the early stages of drying.
At night the trays should be stacked in a ventilated room or covered with canvas. Plastic sheets should NEVER be used for covering individual trays during sun drying.
Dry or nearly dry products can be blown out of the tray by the wind. However, this can be protected by covering the loaded tray with an empty one; this also gives protection against insects and birds.
Shade drying is carried out for products which can lose their colour and/or turn brown if put in direct sunlight. Products which have naturally vivid colours like herbs, green and red sweet peppers, chilies, green beans and okra give a more attractive end-product when they are dried in the shade.
The principles for the shade drying are the same as for sun drying. The material to be dried requires full air circulation. Therefore, shade drying is carried out under a roof or thatch which has open sides; it CANNOT be done either inside conventional buildings with side walls or in compounds sheltered from wind. Under dry conditions when there is a good circulation of air, shade drying takes little more time than is normally required for drying in full sunlight.
5.2.4 Identification of suitable designs of solar dryers for different applications
In the selection of appropriate solar dryers for commercial scale operation, it is imperative that economics be kept in view at all time. A total Energy System concept should be employed and due consideration be given to parasitic energy consumption.
The following features have been identified:
Two dryer systems have been identified:
Some of the barriers to the commercial development of solar dryers have been attributed to:
5.2.5 Construction of solar dryers
In the case of simple natural convection dryers it may be more appropriate to build and operate a number of small units. Multiplicity allows diversity, since more than one crop can be dried at a time. A further advantage is that if one dryer is out of operation due to damage, drying can still continue at reduced capacity using the other dryers.
On the other hand, more sophisticated dryers, such as forced convection solar dryers, benefit from economies of scale due to the investment tied up in the fan and the source of heat.
Generally speaking, one large dryer will be more cost-effective than two smaller units. However, it should be taken into consideration that an oversized unit will be operating at less than full capacity, reducing any cost advantage. The drying area required will depend on local conditions, commodity and number of trays on each rack or trolley.
22.214.171.124 Construction methods and materials
Construction methods and available materials may vary considerably from location to location. It is not within the scope of this document to discuss individual, local circumstances. Some general guidelines regarding factors which must be considered can, however, be given:
- dimensions of standard materials. Where possible, design should take account of the sizes of material locally available. For example, it would be poor design to specify the width of a corrugated iron collector as 1.1 m if the standard width of a corrugated iron sheet is 1 m.
Before finalising a design the commercial availability of materials must be ascertained.
- use of rural materials. The cost of building of solar dryer can be minimised if the producer is able to use wood cut straight from the forest rather than prepared timber.
Careful design in the development stage of a dryer can often facilitate the use of cheaper materials. Difficulties caused by these materials are in joining pieces of the structure, in sealing the structure against air leaks, and in attaching the plastic sheet to the (wooden) frame. There is obvious scope for designs which use prepared timber for strategic points and unprepared at others.
Where the use of wood is necessary, remember to take environmental factors into consideration. For example, determine the effect of flash flooding or termites might be and take the appropriate preventive action.
- use of plastic sheets. For many solar dryers, the clear plastic sheet used is the major capital cost to the farmer; therefore, the type of plastic chosen is important.
A choice must be made between a relatively cheap plastic such as ordinary polyethylene which will last, at best, for one season due to photo-degradation and wear and tear; and a more expensive, better quality plastic less prone to photo-degradation; or even glass or a rigid plastic.
Attaching plastic sheet to the framework structure, so as to minimise the likelihood of the plastic being torn is, perhaps, the most difficult part of building a dryer. Listed below are some general points which should be followed to prolong the useful lifetime of plastic sheet on a solar dryer:
126.96.36.199 Technical criteria
The following design factors must be established:
- glazing materials: glass, plastic sheet or film;
- wood (prepared or unprepared);
- nails, screw, bolts, etc.;
- metal sheet, flat or corrugated angle iron;
- bricks (burnt or mud), concrete blocks, stones, cement, sand, etc.
- roofing thatch;
- metal mesh, wire netting, etc.
- mosquito netting, muslin, etc.
- bamboo or fibre weave;
- black paint, other blackening materials;
- insulation material; sawdust, etc.;
In any one situation there may well be other technical factors that need to be considered.
188.8.131.52 Socio-economic criteria
From the initial considerations, estimates of the capital costs of the dryer, the price of the commodity to be dried, and the likely selling price of the dried product will have been made. Other question that need to be considered are the following:
Obviously there are many other socio-economic factors, particularly those of a local nature, which must be taken into account. It cannot be stressed too highly that if such factors are not taken into account and evaluated, then is every chance that an inappropriate dryer design may result. Equal emphasis must be placed on both technical and socio-economic factors.
a) Situations where solar dryer may be useful:
b) Situations where solar dryers may not be useful:
5.2.6 Sun/solar drying tray
The drying tray described requires seasoned timber 22.5 mm thick x 50 mm wide.
The drawings that accompany these instructions are in Fig. 5.2.3.
Figure 5.2.3 Sun/solar drying tray
A sun drying tray requires 6 meters of seasoned timber 22.5 mm thick x 50 mm wide.
Cut the timber into lengths of 900 mm long for the sides of the tray and 600 mm long for the ends - 4 pieces of each length will be needed. The ends of each piece are cut as shown in the drawing - this is to make flush fitting joints. Join the corners using small brass screws 20 mm long. To make extra strong joints use good quality wood glue as well as the screws.
The nylon mosquito netting or grass woven mesh can be fitted between the frames as shown in the bottom drawing. Cut the mesh a little larger than the size of the frame. Using drawing pins, pin the mesh to the OUTSIDE edges of one of the frames - the mesh should be pulled tight as the pins are put in around the edges.
Lay the other frame on top and drill holes about 3 mm in diameter at the points marked X in the top drawing. Use nails that are a tight fit in the holes and tap gently into place leaving a portion standing above the frame.
Cut off the standing part to leave a piece about 12 mm long which is then bent over and tapped firmly down onto the frame. When the frame has been put together tightly, the drawing pins can be removed.
Figures 5.2.4 to 5.2.19 illustrated various types of sun/solar dryers along with examples of drying and dehydration equipment.
5.2.8 Preservation by concentration
Foods are concentrated for many of the same reasons that they are dehydrated; concentration can be a form of preservation but this is true only for some foods. Concentration reduces weight and volume and results in immediate economic advantages.
Nearly all liquid foods which are dehydrated are concentrated before they are dried. This is because in the early stages of water removal, moisture can be more economically removed in highly efficient evaporators than in dehydration equipment. Further, increased viscosity from concentration often is needed to prevent liquids from running off drying surfaces or to facilitate foaming or puffing.
Foods are also concentrated because the concentrated forms have become desirable components of diet in their own right. Thus, fruit juices plus sugar with concentration becomes jelly. The more common concentrated fruit and vegetable products include items as fruit and vegetable juices and nectars, jams and jellies, tomato paste, many types of fruit purées used by bakers, candy makers and other food manufacturers.
184.108.40.206 Aspects of preservation by concentration
The level of water in virtually all concentrated foods is in itself more than enough to permit microbial growth. Yet while many concentrated foods such as non-acid fruit and vegetable purées may quickly undergo microbial spoilage unless additionally processed, such items as sugar syrups, jellies and jams are relatively "immune" to spoilage; the difference of course is in what is dissolved in the remaining water and what osmotic concentration is reached.
Figure 5.2.4 Sun drying tent
Figure 5.2.5 Solar tent dryer
Figure 5.2.6 Cabinet or tray dryer
Figure 5.2.7 Solar cabinet dryer
Figure 5.2.8 Solar dryer
Figure 5.2.9 Solar dryer in combined mode
Figure 5.2.10 Solar cabinet dryer with separate air heater
Figure 5.2.11 Basic form of flat-plate solar air heater
Figure 5.2.12 End-profile views of flat-plate solar air heater
Figure 5.2.13 Natural convection solar dryer
Figure 5.2.14 Simple sulphuring cell
Figure 5.2.15 Solar wind-ventilated dryer
Figure 5.2.16 Tunnel dryer for fruit and vegetables. Capacity: 6 to 12 cars with 25 or 18 trays each
Figure 5.2.17 Cabinet/cell dryer for fruit and vegetables. Capacity: 2 to 4 cars with 25 trays each; 1 tray = 1 m²
Courtesy of U.T.A. Industrie
Figure 5.2.18 Tunnel type dehydration unit - tunnel dryer
Figure 5.2.19 Typical counterflow tunnel dryer construction
Sugar and salt in concentrated solutions have high osmotic pressure. When these are sufficient to draw water from microbial cells or prevent normal diffusion of water into these cells, a preservative condition exists.
The critical concentration of sugar in water to prevent microbial growth will vary depending upon the type of micro-organisms and the presence of other food constituents, but usually 70% sucrose in solution will stop growth of all micro-organisms in foods. Less than this concentration may be effective but for short periods of time unless the foods contain acid or they are refrigerated.
Salt becomes a preservative when its concentration is increased and levels of about 18% to 25% in solution generally will prevent all growth of micro-organisms in foods.
Except in the case of certain briny condiments, however, this level is rarely tolerated in foods.
Removal of water by concentration also increases the level of food acids in solution (particularly significant in concentrated fruit juices).
220.127.116.11 Reduced weight and volume by concentration
While the preservation effects of food concentration are important, the main reason of most food concentration is to reduce food weight and bulk. Tomato pulp which is ground tomato minus the skins and seeds, has a solid content of only 6 % and so a 3.785 litre can would contain only 231 g of tomato solids (See Table 18.104.22.168).
TABLE 22.214.171.124 Specific gravity and solids. Tomato pulp and commercial tomato concentrates
|Tomato Solids, %||Specific gravity at 68°F (20°C)||Dry Tomato Solids|
|per Gal. at 68°F, lb||per Litre at 20°C, g|
|6.0 Tomato pulp||1.025||0.51||61|
|12.0 Tomato purée||1.050||1.05||126|
|28.0 Tomato paste||1.120||2.61||314|
Source: Adapted from National Canners Assoc. (1956)
Concentrated to 32% solids, the same can would contain 1.38 kg of tomato solids or six times the value of product. For a manufacturer needing tomato solids such a producer of soups, canned spaghetti or frozen pizza the saving from concentration are enormous in cans, transportation costs, warehousing costs and handling costs throughout his operation.
126.96.36.199 Methods of concentration
188.8.131.52 Changes from concentration
Obviously concentration that exposes food to 100° C or higher temperatures for prolonged periods can cause major changes in organoleptic and nutritional properties. Cooked foods and darkening of colour are two of the more common heat induced results which must be kept under control during a well designed process with an efficient evaporator which is still "safe" .
Microbial destruction is another type of change that may occur during concentration and will be largely dependent upon temperature. Concentration at a temperature of 100 °C or slightly above will kill many micro-organisms but cannot be depended on to destroy bacterial spores. When the food contains acid, such as fruit juices, the kill will be greater but again sterility is unlikely.
On the other hand, when concentration is done under vacuum many bacterial types not only survive the low temperatures but multiply in the concentrating equipment. It is therefore necessary to stop frequently and sanitise low temperature evaporators and where sterile concentrated foods are required, to resort to an additional preservation treatment.
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