Carbon footprint of the banana supply chain

The term “carbon footprint” refers to the amount of greenhouse gases produced by an item or activity. It is measured in carbon dioxide equivalent (CO₂e), which represents the amount of carbon dioxide that would have the same impact on climate change. Over the past decade, it has become a widely used tool for environmental assessment.

A product's carbon footprint is calculated by adding up all materials, energy, and waste used throughout its lifecycle and multiplying these by emission factors and global warming potentials (GWPs). In the banana industry, emissions occur across the entire value chain, which can be divided into three main stages: production and packing, transport and shipping, and ripening (for exported bananas). However, only 15%–20% of global banana production is traded internationally. Major producers such as India and Brazil export very little, as most of their production is consumed domestically.

The ISO 14064 standard, which quantifies greenhouse gas emissions and removals, is a key tool for estimating carbon footprints in banana companies. Other important frameworks include ISO 14040 and ISO 14044, which focus on Life Cycle Assessment (LCA), and PAS 2050 Carbon Footprint Verification, published by the British Standards Institution.

However, carbon footprint results can vary significantly depending on the methodology, scope, and boundaries used. Each study must be adjusted to local conditions and emission factors. Some assessments also include land-use change, consumer transport, and food waste in their calculations. As the field evolves, multiple methodologies are being refined to better align with growing expectations.

Despite the banana's importance as a global commodity, few carbon footprint studies have been published. The results vary widely based on the methodology and data used: from 324g to 1124g CO2e/kg of bananas.

While different studies define boundaries differently, most agree that maritime transport (including refrigerants) is the largest contributor to the banana supply chain's carbon footprint, followed by the production and use of fertilizers and the manufacturing and preparation of cardboard boxes in packing stations.

Activities contributing to the banana industry carbon footprint

Farm production

 

In the primary production stage banana farming does not significantly contribute to greenhouse gas (GHG) emissions. Studies analyzing emissions "from cradle to retail" estimate that primary production accounts for between 16% and 20% of total GHG emissions. The main sources of carbon emissions on banana farms include:

  • Fabrication and acquisition of materials: Energy used indirectly for producing and transporting plant materials, plastics, and tools needed to establish and maintain farms, prepare fields, and facilitate on-farm transport.

  • Production and use of plastics.

  • Use of chemical fertilizers, particularly nitrogen and potassium, which are prevalent in monoculture production.

  • Use of chemical pesticides.

  • Harvesting: Mechanized harvesting increases the carbon footprint compared to manual harvesting.

  • Packing: Energy consumption for the production and preparation of cardboard boxes, including fumigation with fungicides, in packing stations. Dole has reported that this stage accounts for 8% of the total carbon footprint, with carton box production being the most significant contributor.

Use of fertilizers

The production and application of inorganic fertilizers, particularly nitrogen-based ones, represent the second largest source of greenhouse gas emissions in the banana supply chain, following maritime transport. Various carbon footprint assessments in the banana sector have determined that nitrogen-based fertilizers account for between 24% and 49% of the total GHG emissions generated on farms.

Practices reducing the impact of inorganic fertilizers:

Intercropping

 

  • Planting seasonal crops between banana rows to enhance soil fertility. Leguminous crops are the most common intercrops in banana plantations, but coffee, vanilla, cocoa, and tropical fruits are also used. Intercropping is primarily practiced in the non-export banana sector. Additionally, trees serve as intercrops, providing shade and protecting banana plants from wind damage.

 

Cover cropping

 

  • Introducing specific plants, either alone or in mixtures, that are not hosts to pathogens like nematodes. These plants are selected based on their agronomic traits, including root system characteristics, shade requirements, and competition for water, nutrients, and space with weeds.

 

Crop rotation

 

  • Implementing crop rotation and fallow periods to restore soil fertility and improve overall soil health.

 

Weed management

 

  • Mulching, cover cropping, mechanical methods, or biological control.

 

Water conservation

 

  • Preserving soil moisture by building terraces, applying mulch, and planting cover crops—ensuring they do not compete with banana plants for resources.

 

Soil conservation

 

  • Applying compost in planting holes and organic manure to enhance plant growth and productivity.
  • Planting nitrogen-fixing species to improve soil health.
  • Incorporating plantation residues as organic fertilizer, rich in nitrogen. Banana waste alone is estimated to contribute approximately 100 kg of nitrogen per hectare annually.

 

Precision agriculture

 

  • Conducting soil analyses to guide fertilization strategies.
  • Developing fertilization plans based on soil test results and crop nutrient requirements.
  • Implementing monitoring systems to prevent contamination from heavy metals or environmentally harmful substances in fertilizers.

 

Fertilizer application

 

  • Applying fertilizers in high-absorption zones—typically in a semicircle from the base of the plant extending up to one meter out, including the selected daughter plant.
  • Using lower doses applied more frequently to optimize nutrient uptake.
  • Matching fertilizer application rates with plant growth stages, increasing inputs during peak growth periods.
  • Implementing fertigation every two weeks.

 

Transport and shipping


Transport and shipping contribute the most to GHG emissions in the exported banana value chain, primarily due to energy use, including fuel consumption, electricity, and refrigeration. Maritime transport has the greatest impact. Distribution logistics within the destination country account for approximately 12% of the total carbon footprint, while transport and storage combined contribute between 62% and 67%.

Road transport

Road transport—from plantations to ports in producing countries and from ports to ripening centers and distribution points in destination countries—relies heavily on fuel, leading to significant GHG emissions.

Maritime transport

Cargo ships used for banana transportation generate substantial GHG emissions, particularly when operating on low-cost, low-quality fuel. Reports from producing and trading companies indicate that maritime transport accounts for around half of their total CO₂ emissions, making it a major factor in the banana sector’s carbon footprint.

Refrigeration

Refrigerated cargo ships consume large amounts of energy and refrigerants (such as ethylene), further increasing emissions.

Contribution from land transport

Lowering fuel consumption is key to reducing GHG emissions in land transport. For every 100 gallons of diesel burned, approximately 1 ton of GHG is released into the atmosphere.

Possible measures to reduce emissions include:

  • Implementing programs to reduce fuel, energy, and water consumption
  • Reducing vehicle idling
  • Improving vehicle aerodynamics
  • Enhancing freight logistics and performance through collaborative transportation initiatives
  • Installing automatic tire-inflation systems
  • Using wide-based or single-wide tires
  • Switching to low-viscosity lubricants
  • Reducing vehicle weight
  • Adopting hybrid vehicle technologies and alternative fuels
  • Providing driver training programs
  • Expanding intermodal transport (combining road and rail)
  • Improving cold-logistics management
  • Using compressed natural gas (CNG) tractors for port haulage
  • Using liquefied natural gas (LNG) tractors for heavy loads and mountainous routes
  • Evaluating “only natural gas” equipment as CNG and LNG networks expand
  • Using re-refined oils and retread tires, which require less energy and emit fewer GHGs during production
  • Reducing vehicle speeds to 100 km/h (62 mph), significantly improving fuel efficiency
  • Conducting annual environmental self-inspections

Contribution from maritime transport

Refrigerated containers, which are 20- or 40-foot units equipped with cooling systems for banana transport, have reduced the carbon footprint of banana shipping by 33%–42% compared to traditional refrigerated vessels (reefers). However, they still contribute significantly to the sector’s GHG emissions.

Since the introduction of refrigerated containers, emissions have decreased due to:

  • Improved container design and the transition to lower-emission refrigerants
  • Smart software that controls refrigeration based on product temperature rather than maintaining a constant internal temperature, reducing energy use by up to 50%
  • Enhancements in engine efficiency
  • Shortening transportation distances by developing alternative production sources
  • Replacing older containers with more efficient models
  • Eliminating Freon R12 refrigerant and replacing it with R134a
  • Substituting R141b blowing agents with lower-emission alternatives
  • Implementing improved monitoring and control equipment

Ripening

Ripening centers and retail distribution account for approximately 10% of total greenhouse gas emissions in the banana value chain. Of these emissions, 75% come from energy consumption, 22% from distribution centers, and 1% from ethylene production.

Ripening is a complex process that requires careful control of several factors:

  • Ethylene, a hydrocarbon, is used to trigger the ripening process once bananas reach their destination.
  • Maintaining a stable temperature is crucial, as fluctuations can affect fruit quality. Temperatures below 13°C or above 18°C can damage the bananas' appearance.
  • Constant air circulation is necessary to ensure even ripening.
  • When using ethylene gas, concentration levels must remain consistent.

To reduce greenhouse gas emissions in ripening centers, companies have adopted strategies to cut energy consumption by half, including:

  • Using natural refrigerants such as ammonia and water.
  • Installing energy-efficient lighting.
  • Implementing patented reversed air technology to optimize airflow.
  • Recovering heat generated by ripening bananas to heat warehouses and offices.
  • Maximizing natural daylight through roof tunnels.
  • Promoting low-emission mobility by using electric cars and scooters.

References

References

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Chapter 9: Calberto G., Staver C., Siles P. 2015. An assessment of global banana production and suitability under climate change scenarios (in Elbehri A. 2015. Climate Change and Food Systems. Global assessments and implications for food security and trade)

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